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Series 1 4x4 cosworth

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Old 11-07-2017, 10:02 AM
  #1481  
McCloud 85
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If I remember right you used a complete floor, including the front chassis legs?
Old 11-07-2017, 09:21 PM
  #1482  
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Yeah I did, I realised I was talking crap after I wrote it! The bulkhead is obviously in the same place as any other saph as mine was taken as one piece. The only difference is the lip at the top by the heater motor sits further forward as far as I can tell so the cylinder head may be obstructing it tilting back any further? Not sure. Maybe I'm talking shite but it def wasn't as easy to do as my track car.
Old 12-07-2017, 04:00 PM
  #1483  
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It's funny you mentioned the lip as on mine that has been bent down and gives a 20-30mm gap between the back of the cylinder head and the bulkhead.

When I've changed the box (as I'm assuming most do) I have to tilt the engine and gearbox right down in order to separate the box from the engine block. I also always have to drop the ARB to give me more room. Mine however is a fully fabricated conversion with the tunnel and all mounts made from scratch.

You mentioning the lip has now made me realise why perhaps mine has been bent down - giving more room. So if this is the only difference on yours to a standard panel I would probably say that's it. I'm guessing the tunnels have a fair amount of space around them normally which is why you don't usually have to drop the ARB?!

Last edited by McCloud 85; 25-11-2017 at 11:03 PM.
Old 24-11-2017, 07:33 AM
  #1484  
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So how come some of my pictures are showing now and some aren’t? Bloody photobucket!
Old 29-11-2017, 06:02 AM
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Cars looking good mate ..and the missing ones are photobucket ..killed most of the restoration threads on here .
Old 06-01-2018, 05:04 PM
  #1486  
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Got myself some mint rear cards, my passenger side is soft and crumpled due to something lying on it in storage and being a little wet or damp, either way it’s always annoyed me.
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Old 09-01-2020, 04:34 PM
  #1487  
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Any updates on this??
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Old 31-12-2020, 08:32 AM
  #1488  
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Still sitting in the garage. Was going to finish it this year but it's been a mental year. The plan is to get back to it in the new year with a little help from a mate.
Old 28-11-2022, 10:40 PM
  #1489  
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Well. I do have an update......

I finally got off my arse and took the gearbox to get split so we can vapour blast it and get it back k in the car.

Watch this space
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Old 24-07-2023, 08:13 PM
  #1490  
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Dragged the S1 out a few days ago. Finally got off my backside to get the box etc back in....





Managed to push it onto the trailer and took it to my mates, he has a ramp at the house. Wasnt doing all this on the floor again!

Got a new lightened flywheel, organic clutch from Matt Lewis cos the AP paddle clutch wasnt to my liking.






Fitted the Hyd clutch with a little help from the grinder!


And a little jiggling and hey presto..

Last edited by cutch; 31-07-2023 at 10:10 PM.
Old 24-07-2023, 08:22 PM
  #1491  
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good to see you still have it cutch
Old 24-07-2023, 09:39 PM
  #1492  
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Originally Posted by james kiely
good to see you still have it cutch

Thanks mate. Yeah there's been a few offers over the year's but ive def still got her. Should be driving this week. Hopefully, need a new battery and prop!
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Old 27-07-2023, 09:41 PM
  #1493  
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More pieces of the puzzle..
Old 31-07-2023, 02:45 PM
  #1494  
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A new prop because who ever did the last one cut the spigot off the front of it, thats prob why i have done in two gearboxes since it was built!!!
Old 31-07-2023, 02:46 PM
  #1495  
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Old 31-07-2023, 09:44 PM
  #1496  
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Old 31-07-2023, 09:50 PM
  #1497  
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Back end all back on. Going to have to do the diff seal again by the looks of it.
Old 31-07-2023, 10:01 PM
  #1498  
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Prop all back on. Sorted a couple of issues previously not dealt with. Bought the new donut designed by some blokes on here i think, M and P developments https://mandpdevelopments.co.uk/prop...6vWBVs6pqpONY0 Works well.

Exhaust back on. Checked all fluids, bled the hyd clutch and flushed all the crappy old fluid out. Put the new battery in and warmed her up again. And then drove her out the garage for first time in 7 years i think.....

Tada... took it for a spin...

Theres a video but cant upload it here unfortunately.... Weee bit of boost!! Will run it for a few miles and drop all the fluids, refresh it all and then start the list ive got of all the wee daft jobs that need done.

Couldn't have done it without the help from my big mate Jamie (the bloke finishing his beer in the back ground) 🤣 Really couldnt, he got me to get of my arse and dragged it out. Two wee shifts it took and job done.......well until i start the list of wee jobs. Top bloke.

Last edited by cutch; 31-07-2023 at 10:07 PM.
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Old 01-08-2023, 05:19 PM
  #1499  
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looks great underneath mate
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Old 01-08-2023, 06:12 PM
  #1500  
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Originally Posted by james kiely
looks great underneath mate

Thanks mate.

Needs a damn good clean, sort the "jacking points" which some muppet crushed. Redo the brake lines and fuel line clips.
Old 02-08-2023, 09:30 AM
  #1501  
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It’s great you’ve found the love for it again.
Old 03-08-2023, 06:04 AM
  #1502  
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Looking good mate .
Old 10-08-2023, 07:15 PM
  #1503  
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Originally Posted by boost monster
It’s great you’ve found the love for it again.
Yeah, took a while but i do love it. Already remembering why inleft it in the garage 🤣

Originally Posted by Rsmat
Looking good mate .
Thanks mate. Now just got to do the long list.... you still fancy a crack at it? 👍




My mates two with mine after just before i took it home.






And driven in this time!



Pulled everything out today to paint the floor and sort the garage out so i can work on the damn thing. On the way home the throttle was sticking, i remember something about that from when i parked it up. Will need to get it on the list.
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Old 29-08-2023, 07:12 PM
  #1504  
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New addition! This arrived yesterday. Love it.




And dropped tve S1 down at Andrew Gallacher Motorpsort to get a list of stuff done to it. Talked about the future ideas for it too. 😉
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Old 29-08-2023, 09:42 PM
  #1505  
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i would swap the wheels and put the mo5,s on the s1 cossie cutch

van looks a beauty aswell
Old 29-08-2023, 10:36 PM
  #1506  
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Originally Posted by james kiely
i would swap the wheels and put the mo5,s on the s1 cossie cutch

van looks a beauty aswell
I've got another set of RS7 the same as the S1 but they need refurbed. I want to put them on if they fit over the brakes on the van.

Need a recommendation for diamond cutting wheels. That's 3 places now let me down.
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Old 01-10-2023, 07:26 PM
  #1507  
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There are 2 different flange ends on 4x4 prop shafts, early 4x4 saph which is the longer one, short stubby late saph / Escos, these match gearbox output flange ends along with doughnuts.
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Old 24-02-2024, 10:59 PM
  #1508  
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Had the cam cover done in red. Want to go a more factory look in the bay. Will be trying to fit the standard panel filter in there too.
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Old 24-02-2024, 11:00 PM
  #1509  
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Originally Posted by c20tbo
There are 2 different flange ends on 4x4 prop shafts, early 4x4 saph which is the longer one, short stubby late saph / Escos, these match gearbox output flange ends along with doughnuts.
Yes mate that's right. Figured it out eventually.

Will be taking it all back off at some point and making it pretty again.
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