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My 397BHP Zetec Turbo 3dr. Its over...

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Old 22-06-2009, 10:16 PM
  #1121  
Fudgey
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Dash... Done!



finished the dash off tonight, not a bad effort considering its all done by hand lol

just need to fit it back in now, and wire it all up!







Old 22-06-2009, 10:55 PM
  #1122  
costina
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Looking good Dan but your missing that all important gauge

can i have my ole cutters back now

Paul
Old 22-06-2009, 10:56 PM
  #1123  
Fudgey
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what one is that mate?

and yes, finished with it last night, so ill drop them off soon as.

ill be down cornwall way for the next few days tho.
Old 22-06-2009, 10:58 PM
  #1124  
blacky.
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that carpet is shocking

have you been building your dash at the local old folks home lol

dash looks great

should be finished soon ??????????
Old 22-06-2009, 11:05 PM
  #1125  
costina
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Originally Posted by Fudgey
what one is that mate?

and yes, finished with it last night, so ill drop them off soon as.

ill be down cornwall way for the next few days tho.

AFR and no hurry m8 when ur ready

Paul
Old 23-06-2009, 12:35 AM
  #1126  
Munch
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Nice Carpet LOL


Good work Dan, your have to video the moment you turn the key....i mean as we will be driving around in hover cars that run water by then LOL
Old 23-06-2009, 05:44 AM
  #1127  
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Very nice work
Old 23-06-2009, 06:48 AM
  #1128  
junora.zhao
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Default http://www.trade9shoes.com/product_read.aspx?pid=73020

http://www.trade9shoes.com/product_read.aspx?pid=73020
Old 23-06-2009, 07:58 AM
  #1129  
Fudgey
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cheers guys, and yes the carpet is horrific!

we moved in about 5 weeks ago, and if you think thats bad, you should see the wall paper

were starting decorating upstars first, so it will get done in due course lol!

right, im off to newquay!
Old 23-06-2009, 07:17 PM
  #1130  
Richie.
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Looking good Dan


What's where the heater controls used to be ? ? Fuse box ? ?
Old 23-06-2009, 08:35 PM
  #1131  
pee vee
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think we cracked the worst of the wiring Fudge.
or rather, worked out what all the loose wires and plugs do that you ripped out the old car

still a long way off though to be fair.. things take a lot longer to do than you think !
Old 25-06-2009, 05:46 PM
  #1132  
Fudgey
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Originally Posted by Richie.
Looking good Dan


What's where the heater controls used to be ? ? Fuse box ? ?
richie, yes mate its an 8 way fuse box.

vickers, i dont think it should be that bad now, spent the other night going through the haines and think i have worked out what wires are for the instrument cluster etc, and for the ign switch
Old 25-06-2009, 11:22 PM
  #1133  
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looking good man
Old 25-06-2009, 11:38 PM
  #1134  
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Top work bud it seems like this prject has been going on for ages.
Old 26-06-2009, 09:28 PM
  #1135  
Fudgey
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Originally Posted by Glenny Boy
Top work bud it seems like this prject has been going on for ages.
only about 4 years

at least i WILL finish it, unlike most!
Old 26-06-2009, 09:47 PM
  #1136  
Glenn_
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Yeh your right there.Most people just get sick half way through.
Old 26-06-2009, 10:02 PM
  #1137  
Fudgey
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not just half way through mate.

wanna buy it?

Old 26-06-2009, 10:17 PM
  #1138  
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Ha ha yeh your right there.
Old 27-06-2009, 11:51 AM
  #1139  
alanfordtw-15
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cool project, wasnt this intended as a drift car?
Old 27-06-2009, 09:41 PM
  #1140  
Fudgey
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alan, original plan was track car. but i guess it might see the odd drifty action lol
Old 01-08-2009, 06:59 PM
  #1141  
tonytantrum
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any news on this awesome project? good work keep it up!
Old 12-08-2009, 07:14 PM
  #1142  
Razermantis
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Awesome build mate. Really impressed with the quality of the work & effort put in.
Old 12-08-2009, 07:20 PM
  #1143  
pee vee
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think he is on holiday this week.
Old 15-08-2009, 09:00 PM
  #1144  
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got it turning over, got spark, but injectors are not firing...

i need the software for the ecu and some info, that i do not have at the mo...

so until i get that, i cant really do much else...
Old 20-08-2009, 12:53 PM
  #1145  
Munch
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isit done yet? lol
Old 20-08-2009, 02:03 PM
  #1146  
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Old 20-08-2009, 09:00 PM
  #1147  
Fudgey
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no.

hopefully got the mapping programs now, if i can open the rar files. but then i need a windows 98 based system to run it, and my laptop has vista...

but i REALLY need the wiring diagram off simon to check everything. and i dont have that yet.
Old 21-08-2009, 12:00 AM
  #1148  
lanfire
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Use compatability mode in vista mate, right click the program and go to properties, should be kicking around in there somewhere

Hope that helps mate !
Old 21-08-2009, 12:06 AM
  #1149  
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Originally Posted by fiesta_si
Use compatability mode in vista mate, right click the program and go to properties, should be kicking around in there somewhere

Hope that helps mate !

That won't work mate

Fudgey, get winrar off the net - trial version.

There's a file named connect in the stuff I gave you, thats got all the pinouts for the ecu.
Old 21-08-2009, 12:07 AM
  #1150  
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Worth a try ! sometimes it works others not.

Hope you get it sorted soon.
Old 21-08-2009, 07:52 PM
  #1151  
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cheers lads.

kev, i think its pretty much an L8 isnt it?

but it was wired up by simon to my old escort and i thought id copied the loom how it was in that, but obviously not.

its uding an edis 4 module and the zetec coilpack which is where my problems are i think...?

if i cant get the software to work and no one buys the car off my, ill have to save up for DTA or similar but i have gone so far over budget with it now, i dont think i can justify pissing more cash up the wall...

or rather the wife cant lol
Old 21-08-2009, 08:33 PM
  #1152  
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cheers kev, i have managed to unzip the files, cant open half of the files tho lol but going from the connect file it states

S.E.C.S S8 ECU CONNECTIONS (COSWORTH VERSION)
=============================================


PIN ORIGINAL ECU S8 (IF DIFFERENT)
-------------------------------------------------------------------------

1 POWER GROUND

2 LAMBDA SENSOR INPUT

3 CRANK SENSOR GROUND

4 CRANK SENSOR INPUT

5 PHASE SENSOR GROUND

6 KNOCK SENSOR GROUND / USER OUTPUT 2

7 PURGE VALVE / USER OUTPUT 1 - WATER INJECTION

8 DIAGNOSTIC SOCKET / INJECTOR 5

9 VREF MONITOR / USER INPUT 1

10 POWER RELAY

11 VREF NEGATIVE

12 GENERAL OUTPUT / WARNING LAMP OUTPUT

13 OCTANE ADJUST / INJECTOR 6

14 OCTANE ADJUST / INJECTOR 7

15 MAP SENSOR INPUT

16 BOOST VALVE

17 THROTTLE POSITION

18 INJECTOR 4

19 POWER GROUND

20 POSITIVE SUPPLY

21 - / TACHO DRIVE OUTPUT

22 KNOCK SENSOR INPUT / USER INPUT 2

23 PHASE SENSOR INPUT

24 IGNITION TRIGGER GROUND

25 IGNITION TRIGGER OUTPUT / IGNITION 1 TRIGGER OUTPUT

26 - / IGNITION 2 TRIGGER OUTPUT

27 DIAGNOSTIC SOCKET / INJECTOR 8

28 FUEL PUMP RELAY

29 COOLANT SENSOR

30 VREF POSITIVE

31 CHARGE AIR SENSOR

32 INJECTOR 2

33 INJECTOR 3

34 IDLE SPEED VALVE

35 INJECTOR 1



my ecu is wired in pretty much as std cosworth one, but with the addition of the edis 4 that is wired up like so

pin 1 edis to cos ecu pin 4 (CPS)

pin 2 edis to rev counter

pin 3 edis to cos ecu pin 25 (ign module)

pin 4 edis to cos ecu pin 24 (ign module)

pin 5 edis to brown/red wire to cps

pin 6 edis to white/red wire to cps

pin 7 edis shield

pin 8 edis to cos ecu pin 20 (ecu switched live)

pin 9 edis to cos ecu pin 19 (GND)

pin 10 edis to black/orange wire for coil A on coilpack

pin 11 edis blank

pin 12 edis to green/black wire coil B

these are the diagrams for the edis 4 module


Last edited by Fudgey; 21-08-2009 at 08:37 PM.
Old 21-08-2009, 08:45 PM
  #1153  
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i think my problem could be with the edis pins 3 and 4 for the ecu ground and trigger as i dont think the ecu is seeing the cps.

but i do get spark, however chip says that the edis will go into limp home mode and fire at 10deg btdc so the edis at least is picking up on the cps.
Old 23-08-2009, 10:40 PM
  #1154  
Fudgey
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right, been out fucking about for a few hours tonight and buzzed out the loom/ecu plug/ and edis again...

and found that pin 19 of the cos ecu was NOT grounded. so stripped the tape off the loom and traced the wire. its went to an eylet that ryan had crimped on. well, the wire was still in the heatshrink... but was not connected...

so i connected it up to earth, retaped and refitted the loom. on the very first crank it spluttered... but nothing still

and after re-re-re-re-reading the wiring diagrams i do have to work from, i noticed that pin of the ecu, the cps ground is NOT connected, so have just been out and stipped the loom plug apart again, and sure enough the wire is not connected to anything. so surely the ecu needs a ground for the cps otherwise its not seeing a circuit....

tomorrow it will do this as i have already had a blocking off the wife for trying to start it at 10.45pm ::cry

fingers crossed as if its not that, then ill more than likely be buying a DTA ecu!
Old 25-08-2009, 06:50 PM
  #1155  
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hope you get it sorted mate you must be right pissed off by now i know i would be to be so close but not quiet there good luck keep the updates coming fella .
Old 25-08-2009, 06:52 PM
  #1156  
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Good decision fudge.. S8 binned .

shame Si couldnt be fooked.
Old 25-08-2009, 10:21 PM
  #1157  
Fudgey
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DTA S40 purchased

there might be a small vid of me blowing the S8 the fuck up, if i can get some explosives...
Old 26-08-2009, 05:21 PM
  #1158  
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Originally Posted by Fudgey
DTA S40 purchased

there might be a small vid of me blowing the S8 the fuck up, if i can get some explosives...
why not pectel t2 matey as it was designed for the zetec engine ,very good and cheap ,plus i could of helped with the loom. how expensive is the dta stuff if you dont mind me asking

cheers paul
Old 26-08-2009, 09:43 PM
  #1159  
Fudgey
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how much is pectal T2?

bought the ecu from MEF Motorsport, they are on ebay at the mo for £545

i already have a loom i can mod into the connector plug, so wiring hopefully wont be an issue lol
Old 26-08-2009, 10:08 PM
  #1160  
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Good guy is Martin Fox.

Its coming on well Fudgey.


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