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My 397BHP Zetec Turbo 3dr. Its over...

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Old 15-10-2008, 08:49 PM
  #1041  
tracktoy
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keep the faith mate, your getting there

one problem at a time and before you know it your driving down the road

it will be awsome when its finished
Old 15-10-2008, 09:17 PM
  #1042  
Fudgey
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well, another step done. just had a call off dad, they had no work on today and i now have a set of brake calliper brackets
Old 27-10-2008, 11:27 AM
  #1043  
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well done fudgey , just re read the whole thread , im going ztt rwd in my mk 4 rst,

do you have any pics of the mounts , and the sump mate , ,

already contacted doug about his custom flywheels ,

keep up the hard graft fella


beef ,
Old 27-10-2008, 04:32 PM
  #1044  
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Old 27-10-2008, 07:53 PM
  #1045  
Fudgey
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beefy, there was a couple of pics of the sump in fast ford a long time ago, and i dont have the pics of it now, and i havnt taken any others.

as for the mounts, my mate welded them up for me, basically bolted a bush to the cross member, and a plate to the engine, got it lined up and welded a tube between the 2.

again, i dont think i have any pics of the mounts. will check tho.
Old 27-10-2008, 09:36 PM
  #1046  
jacko
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come on dan get some work done its at home you dont have to go far lol
Old 28-10-2008, 09:29 PM
  #1047  
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my mate is coming round on sat to finsh welding up the seat mounts etc, and hopefully ill get the brakes fitted properly too

need to sell the 2wd brakes i have and the 4x4 rear discs to fund some ST170 front discs for the rears lol as the 4x4 discs are too small.

so if anyone is interested in some reconned with new seals 2wd front callipers, brand new mintex discs, brand new mintex pads, std 2wd rear callipers, used 2wd discs, brand new mintex pads, and some brand new 4x4 rear discs, let me know!
Old 28-10-2008, 09:36 PM
  #1048  
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i may be able to get you the discs realy cheep dan my parts bloke is unreal on prices
Old 28-10-2008, 10:32 PM
  #1049  
costina
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Dan i have a dash panel for ya (clear bit)

you should have my no give me a ring

btw have the 2wd discs bored out to suit the rear

looking good

Paul
Old 30-10-2008, 02:19 PM
  #1050  
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jacko, pm on its way

Paul, nice one fella, will be in touch!

as for the discs, i did think about that, or having the hubs machined, but that was before i got the discs on and found they arent big enough anyway. deffo needs at least a 300mm disc on there.
Old 31-10-2008, 10:45 AM
  #1051  
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No worries let me know

Paul
Old 31-10-2008, 05:10 PM
  #1052  
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Let me know how you get on with the rear disc conversion Dan.

Steve.
Old 01-11-2008, 04:12 PM
  #1053  
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steve, will do mate.

right, bit more done today.

the seat mounts are all in properly now





and a nice little bracket for the verticle hydro handbrake



and after that, i took a few pics of the brake calliper brackets my old man made for me

front - can just about see where the angle grinder has been on the calliper lol







rear







pass front on









Old 01-11-2008, 04:16 PM
  #1054  
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oh and ps, it was too fucking cold to piss about any more, and after having already been rained and snowed on today, i called it a day after that.

and luckily i did, cos as soon the garage door was shut, it started to piss it down
Old 01-11-2008, 04:20 PM
  #1055  
Munch
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Nice work Dan, who did the welding?

did it really Snow? i didnt see it lol!
Old 01-11-2008, 04:29 PM
  #1056  
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lee, the guys from caged that done the cage came over to do the welding.

yes it snowed tiny little flakes for about a minute, then rained

i also need to thank paul, costina who also popped over, to give me a screen for the dash clocks as mine is scratched badly, he wouldnt accept any beer tokens either - TOP MAN
Old 01-11-2008, 04:32 PM
  #1057  
Munch
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ah right!

Think its about time us Swindon boys went out for once or wont she let you out to play dan?
Old 01-11-2008, 04:36 PM
  #1058  
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actually im out tonight, meeting up with an old mate from school who i havnt seen for about 2.5 years lol
Old 01-11-2008, 04:42 PM
  #1059  
Munch
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out in town?
Old 01-11-2008, 04:49 PM
  #1060  
rst in breaking
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bracket looks great mate
Old 01-11-2008, 05:17 PM
  #1061  
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lee, in chippenham mate

rst, cheers mate
Old 01-11-2008, 06:06 PM
  #1062  
scottdob
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top quality m8 really enjoyed the read. goner be a hell of a car when completed a real credit to you well done
Old 01-11-2008, 08:21 PM
  #1063  
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Cheers Dan See you stayed out and fitted the brakes!!

Speak soon

Paul
Old 02-11-2008, 04:10 PM
  #1064  
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scott, cheers mate, nice to know people like it

paul, only the one side mate, lucky too, as it properly rained as ssoon as had cleared up!
Old 02-11-2008, 06:07 PM
  #1065  
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Sweet..looking mint..love the whole car.. especially love the colour
Old 03-11-2008, 08:55 PM
  #1066  
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rides, cheers bud, i just cant wait to get it all done.

in no rush tho
Old 03-11-2008, 09:10 PM
  #1067  
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Looking good mate

No point rushing












































but getting it completed would be a nice to see
Old 03-11-2008, 09:32 PM
  #1068  
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its only taken me 3.5 years so far... lol

but now i can spend a bit on it, things are happening, if all be it a bit slow, its still 5x faster that when i worked for FF lol
Old 03-11-2008, 09:34 PM
  #1069  
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Fudgey I notice in a couple pics your B&M shifter sits rather high....ive had the same trouble with mine, also had to hack up my transmissiom tunnel to clear it. What gearbox mount are you using? I ask because i've got a 909 mount in place and I wondered if it maybe that that's causing the height issues so was gonna try a standard mount again...but if your's is already on a standard mount then im wasting my time
Old 04-11-2008, 06:17 PM
  #1070  
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stu, i havnt really seen any other cars to compare it to, so i dont know about the height issues im afraid.

as for the gearbox mount, its a cross between a T5 cossie bracket thats bolted to the gearbox, except on backwards, and a modified type 9 cradle and bush (you have to remember its not a cosse but a 1.6gl shell lol)

so mine doesnt have the slider bits etc.

on thing i do know about the shifter is that it took a HELL of a lot of heat to bend the lever the other way lol
Old 04-11-2008, 06:19 PM
  #1071  
Fudgey
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i also have just noticed that i havnt put the pic up of the extra bias pedal box supports that dan welded in, and have since deleted the pics off the camera
Old 04-11-2008, 07:34 PM
  #1072  
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Originally Posted by Fudgey
stu, i havnt really seen any other cars to compare it to, so i dont know about the height issues im afraid.

as for the gearbox mount, its a cross between a T5 cossie bracket thats bolted to the gearbox, except on backwards, and a modified type 9 cradle and bush (you have to remember its not a cosse but a 1.6gl shell lol)

so mine doesnt have the slider bits etc.

on thing i do know about the shifter is that it took a HELL of a lot of heat to bend the lever the other way lol
lol you bought the same shifter as me then ie one for a mustang! With regards the height thing, I was going by the fact you've had to cut away at the tranny tunnel top to clear the B&M casting etc. Think i'll just have to find a decent standard mount and sell off this ere 909 one then.
Old 04-11-2008, 07:37 PM
  #1073  
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or keep the std gear linkage lol.

yeah, its a mustang one lol. i think all the b&m ones are tho? seen them before when they swing the other way lol
Old 04-11-2008, 07:44 PM
  #1074  
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Nah sod that...I know it's better for the box etc with its slow changing synchros but i love the clicky feel. I've never noticed other B&Ms 'swinging' the other way...I just assumed I was the only tight arse around here cutting corners
Old 04-11-2008, 08:14 PM
  #1075  
Fudgey
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well, i didnt pay for mine lol, so B&M must have known what they were sending! LOL
Old 26-11-2008, 03:07 PM
  #1076  
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Hi Dan, its about time we spoke. but i will give you a small tip with your scrached dash plastic, if you still have it of course...
polish the scratch out with brasso it works, did it on my series1 and it came up mint after half hour of elbow grease.
try it mate.
LOL
Old 27-11-2008, 11:31 AM
  #1077  
Fudgey
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lee, cheers for the tip mate, ill pass it on to paul, costina who swapped mine with his mint one.

it was quite a deep scratch tho.

cheers bud.

oh ps, the only progress to happen of late is that i have drilled the holes to mount the seats now, but not had chance to see if the seats actually fit
Old 06-02-2009, 10:03 PM
  #1078  
Munch
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this bath tub on the road yet?
Old 06-02-2009, 10:21 PM
  #1079  
Fudgey
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is it fuck

i have however been to preston hydraulics and got all the fitings for the fuel pump and filter sorted, just need to get the ferrels on the 2 lines in the car crimped and thats the fuel system done. was in there weds as well to get all the brake lines and fittings etc, but they couldnt work out what size the masters cylinders use lol.

i will make a trip over to merlin motorsport at combe for those i think tho.

very slow at the minute, but its fucking cold and dark out lol
Old 21-02-2009, 06:04 PM
  #1080  
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Been over with Fudgee today. no pictures,
but the front brakes are now plumbed in, and ive started lookin at the total mess, that is the ford wiring loom lol

i dont really know what Fudge was doing while i was pissing about.. but there was a lot of drilling going on


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