Restorations, Rebuilds & Projects. Restoring her to Concourse? Just getting her running again? Or got a mad project? This is your room.

Peugeot 205 with 4wd cosworth engine and running gear.

Thread Tools
 
Search this Thread
 
Old 16-06-2015, 10:53 AM
  #441  
Caddyshack
10K+ Poster!!

 
Caddyshack's Avatar
 
Join Date: Mar 2013
Location: Guildford
Posts: 10,841
Received 1,031 Likes on 944 Posts
Default

Originally Posted by M K
Hi Toby

How much did you pay for your ETS-Pro controller delivered to the uk mate

I'm looking at getting the same for the fiesta but not sure on added tax and shipping costs ect, want to see if somebody can send me as a gift instead to save import duty


I paid £471 landed at the door. But then got hit with about £60 duty a few weeks later.


I can find out if my friend in USA is coming over soon as he often brings "personal electronic items" with him in his suit case but the raw cost is $575 plus $110 fedex and they hit you with $23.98 if you pay by paypal.


I think the gifts often get pulled at Customs.






I used prop shaft services in Feltham for the bespoke props and Pirtek for all the pipes and the guage to see the torque split in action.

Last edited by Caddyshack; 16-06-2015 at 11:38 AM.
Old 16-06-2015, 10:57 AM
  #442  
Caddyshack
10K+ Poster!!

 
Caddyshack's Avatar
 
Join Date: Mar 2013
Location: Guildford
Posts: 10,841
Received 1,031 Likes on 944 Posts
Default

Originally Posted by ossie cossie
This is what one looks like.


can you show me where you cut it just in case i have to do it as well.
Thanks.


Will do. For now I am trying it with a washer to prove the system will work, if it does then I will have a spacer made up just using the outline bit we need based on the plate as a template but leave out the stuff we do not need. This will be laser cut in Ally. If I get one made I will get some extras and post one out to you as they will cost me pennies.


I saw a program last night where they restored a Lola F5000 race car and it has magnesium uprights that failed a crack test on X ray, they used a foundry to cast in sand and make new moulds up so I am going to speak to them about casting a run of bellhousings based on a cut n shut one and then see where we want mods such as a spacer etc.
Old 16-06-2015, 11:36 AM
  #443  
Caddyshack
10K+ Poster!!

 
Caddyshack's Avatar
 
Join Date: Mar 2013
Location: Guildford
Posts: 10,841
Received 1,031 Likes on 944 Posts
Default

Just spoken to them, few grand to map my bellhousing on to Cad and then modify what I want in any way then just the cost per cast after that. If mine works well then I might have it done whilst Bara fits the close ratio kit and then I would have bellhousings to sell to recoup my cost
Old 16-06-2015, 01:07 PM
  #444  
ossie cossie
I've found that life I needed.. It's HERE!!
 
ossie cossie's Avatar
 
Join Date: Oct 2005
Location: Perth Western Australia
Posts: 1,453
Received 30 Likes on 28 Posts
Default

[QUOTE=Caddyshack;6599035]I paid £471 landed at the door. But then got hit with about £60 duty a few weeks later.


I can find out if my friend in USA is coming over soon as he often brings "personal electronic items" with him in his suit case but the raw cost is $575 plus $110 fedex and they hit you with $23.98 if you pay by paypal.


I think the gifts often get pulled at Customs.


When i get mine done i am getting an EMTRON ECU for the cosworth engine control, they are based here in OZ, I have been told that this ECU will control the GTR gearbox as well is this correct, will it do what the ETS pro does. Or does it just control the pump like the cheep one i have bought.
Old 16-06-2015, 01:25 PM
  #445  
Caddyshack
10K+ Poster!!

 
Caddyshack's Avatar
 
Join Date: Mar 2013
Location: Guildford
Posts: 10,841
Received 1,031 Likes on 944 Posts
Default

[QUOTE=ossie cossie;6599073]
Originally Posted by Caddyshack
I paid £471 landed at the door. But then got hit with about £60 duty a few weeks later.


I can find out if my friend in USA is coming over soon as he often brings "personal electronic items" with him in his suit case but the raw cost is $575 plus $110 fedex and they hit you with $23.98 if you pay by paypal.


I think the gifts often get pulled at Customs.


When i get mine done i am getting an EMTRON ECU for the cosworth engine control, they are based here in OZ, I have been told that this ECU will control the GTR gearbox as well is this correct, will it do what the ETS pro does. Or does it just control the pump like the cheep one i have bought.
It is correct that Emtron can control the pump but it would need the Yaw sensors and someone with the mapping done. If you look on the ETS site it has a very complex map so unless someone can take that info and give it to the Emtron then the Emtron will only ever be as good as what you tell it to do given a certain input.
Old 16-06-2015, 01:47 PM
  #446  
ossie cossie
I've found that life I needed.. It's HERE!!
 
ossie cossie's Avatar
 
Join Date: Oct 2005
Location: Perth Western Australia
Posts: 1,453
Received 30 Likes on 28 Posts
Default

OK so am i better off getting a separate engine ECU and then get the ETS pro for the skyline box ? This was my original plan.
Old 16-06-2015, 02:55 PM
  #447  
Caddyshack
10K+ Poster!!

 
Caddyshack's Avatar
 
Join Date: Mar 2013
Location: Guildford
Posts: 10,841
Received 1,031 Likes on 944 Posts
Default

Originally Posted by ossie cossie
OK so am i better off getting a separate engine ECU and then get the ETS pro for the skyline box ? This was my original plan.
I would but I would still consider the Emtron as they are supposed to be excellent.


I think Autronic is over there too though which would / could be cheaper but to Echo what many say on here....pick the person to map the car and take their advice before buying the ECU.


I like the standalone nature of the ETS pro.
Old 16-06-2015, 10:32 PM
  #448  
stu21t
PassionFord Post Whore!!
 
stu21t's Avatar
 
Join Date: Oct 2004
Location: south london
Posts: 3,902
Received 12 Likes on 12 Posts
Default

As you like your 205s,
Have you seen this?

http://www.angliacarauctions.co.uk/en/classic-auctions/latest-classic-car-catalogue/saturday-13th-june-2015/1988-dimma-peugeot-205-gti-19-turbo-technics/
The following users liked this post:
KENNY G (10-07-2015)
Old 17-06-2015, 05:24 PM
  #449  
Caddyshack
10K+ Poster!!

 
Caddyshack's Avatar
 
Join Date: Mar 2013
Location: Guildford
Posts: 10,841
Received 1,031 Likes on 944 Posts
Default

Originally Posted by stu21t
As you like your 205s,
Have you seen this?

http://www.angliacarauctions.co.uk/e...urbo-technics/
Nice car and went fairly cheap, Rod had a Turbo technics car new. I guess there could be a lot lurking under the Dimma kit, lots rusted from behind the plastic and within the sills. My 1992 steel grey 1.9 is rust free though so not all are like it.

I havent found any rust at all on my Cossie pug....thanks for posting!


Today I bolted up the bell housing, all tight and it all spins just fine....I will be able to run it up in a few days and see if all is in order.
Old 19-06-2015, 04:33 PM
  #450  
Caddyshack
10K+ Poster!!

 
Caddyshack's Avatar
 
Join Date: Mar 2013
Location: Guildford
Posts: 10,841
Received 1,031 Likes on 944 Posts
Default

I turned over the engine today and all seemed fine. So just need to bolt the rest together and sort out my boost pipe to match the hart plenum.
Old 19-06-2015, 06:25 PM
  #451  
M K
10K+ Poster!!
iTrader: (9)
 
M K's Avatar
 
Join Date: May 2004
Location: Essex
Posts: 10,864
Received 60 Likes on 59 Posts
Default

Excellent mate
Old 20-06-2015, 02:33 PM
  #452  
Caddyshack
10K+ Poster!!

 
Caddyshack's Avatar
 
Join Date: Mar 2013
Location: Guildford
Posts: 10,841
Received 1,031 Likes on 944 Posts
Default

Intercooler and pipe work modded now to match the hart inlet, I had to cut down the outlet of the cooler by about 3.5 inches so I packed it out with cloth before cutting it off and then after ran a bead of ally weld around the lip to help stop the boost pipe popping off, this will do until my bespoke cooler is done. Front end going back on now, I managed to pick up an original guttman grill which allows more air to the cooler.

The car should be running on Sunday and then I just have to finish the brake lines and a could of electrical jobs.
Old 21-06-2015, 10:11 AM
  #453  
ossie cossie
I've found that life I needed.. It's HERE!!
 
ossie cossie's Avatar
 
Join Date: Oct 2005
Location: Perth Western Australia
Posts: 1,453
Received 30 Likes on 28 Posts
Default

Owe some work.
Old 22-06-2015, 08:46 AM
  #454  
COLEYST200
PassionFord Post Whore!!
iTrader: (3)
 
COLEYST200's Avatar
 
Join Date: Sep 2007
Location: Leicestershire
Posts: 8,243
Received 144 Likes on 133 Posts
Default

Fab news Toby I'm glad it's getting there at last . + you need to get it running by Satday when we come back down to pick up your volvo .
Old 22-06-2015, 07:59 PM
  #455  
Caddyshack
10K+ Poster!!

 
Caddyshack's Avatar
 
Join Date: Mar 2013
Location: Guildford
Posts: 10,841
Received 1,031 Likes on 944 Posts
Default

Originally Posted by COLEYST200
Fab news Toby I'm glad it's getting there at last . + you need to get it running by Satday when we come back down to pick up your volvo .
I don't think we are going out for a drive just yet lol. I need to finalise the brake lines which are kinda important.

See ya Sat!
Old 23-06-2015, 10:05 PM
  #456  
jc2000e
Regular Contributor
 
jc2000e's Avatar
 
Join Date: Nov 2014
Location: bloxwich
Posts: 262
Received 23 Likes on 22 Posts
Default

Caddyshack. not sure if you know but you're pug is doing the rounds of facebook, ive seen it on couple of pages I follow
Old 23-06-2015, 10:14 PM
  #457  
The Transplanter
15000
 
The Transplanter's Avatar
 
Join Date: Nov 2011
Location: Surrey
Posts: 15
Likes: 0
Received 1 Like on 1 Post
Default

Yeah its on Retro Stance

Im I going to be shotgun in this for Ford Fair

Last edited by The Transplanter; 23-06-2015 at 10:17 PM.
Old 24-06-2015, 07:40 AM
  #458  
Caddyshack
10K+ Poster!!

 
Caddyshack's Avatar
 
Join Date: Mar 2013
Location: Guildford
Posts: 10,841
Received 1,031 Likes on 944 Posts
Default

Originally Posted by jc2000e
Caddyshack. not sure if you know but you're pug is doing the rounds of facebook, ive seen it on couple of pages I follow
Hi, Thanks for that. I know it did a little while ago and it also went down really well on Pistonheads a while back....I was worried as they can be harsh critics on there.


I will have a look....Thanks for posting!
Old 24-06-2015, 07:42 AM
  #459  
Caddyshack
10K+ Poster!!

 
Caddyshack's Avatar
 
Join Date: Mar 2013
Location: Guildford
Posts: 10,841
Received 1,031 Likes on 944 Posts
Default

Originally Posted by The Transplanter
Yeah its on Retro Stance

Im I going to be shotgun in this for Ford Fair


I might need a ride along mechanic like they did in the olden days!...best look out for one of those white boiler suits...although an orange one like they have in American prisons might be more suitable


Would be good to get it to Ford Fair! IT might make a few people scratch their heads until the bonnet is lifted.
Old 25-06-2015, 01:33 PM
  #460  
stu21t
PassionFord Post Whore!!
 
stu21t's Avatar
 
Join Date: Oct 2004
Location: south london
Posts: 3,902
Received 12 Likes on 12 Posts
Default

Here's another lovely dim a on eBay
http://m.ebay.co.uk/itm/252002497702?rmvSB=true&ul_ref=http%3A%2F%2Frover. ebay.com%2Frover%2F1%2F710-53481-19255-0%2F1%3Fff3%3D4%26pub%3D5574637365%26toolid%3D1000 1%26campid%3D5337441450%26customid%3D%26mpre%3Dhtt p%3A%2F%2Fwww.ebay.co.uk%2Fitm%2F252002497702%26sr crot%3D710-53481-19255-0%26rvr_id%3D855862686136&_mwBanner=1
Old 25-06-2015, 02:20 PM
  #461  
Caddyshack
10K+ Poster!!

 
Caddyshack's Avatar
 
Join Date: Mar 2013
Location: Guildford
Posts: 10,841
Received 1,031 Likes on 944 Posts
Default

Originally Posted by stu21t
Here's another lovely dim a on eBay
http://m.ebay.co.uk/itm/252002497702...36&_mwBanner=1




That one is in lovely condition and is quite well known, it has been around for a while. I personally think they need a LOT more performance to go with the "show" and 200bhp won't really cut it anymore where as that was Cossie quick back in the day, now it is Mondeo / Golf gti quick.


Worth every penny of the £17k as it would cost MUCH more to produce one to that level.
Old 02-07-2015, 11:32 AM
  #462  
Caddyshack
10K+ Poster!!

 
Caddyshack's Avatar
 
Join Date: Mar 2013
Location: Guildford
Posts: 10,841
Received 1,031 Likes on 944 Posts
Default

Brakes all now plumbed and bled. One of the washer jet pumps has failed and I still need to re-wire the brake lights.


I also need to blank off two bits on the Hart inlet before I run it up.


I need to post off the turbo water pipe as the speed flow pipe end keeps falling off and do not want to risk that.
Old 02-07-2015, 11:03 PM
  #463  
COLEYST200
PassionFord Post Whore!!
iTrader: (3)
 
COLEYST200's Avatar
 
Join Date: Sep 2007
Location: Leicestershire
Posts: 8,243
Received 144 Likes on 133 Posts
Default

All most time to play then mate at last
Old 03-07-2015, 09:05 AM
  #464  
Caddyshack
10K+ Poster!!

 
Caddyshack's Avatar
 
Join Date: Mar 2013
Location: Guildford
Posts: 10,841
Received 1,031 Likes on 944 Posts
Default

Originally Posted by COLEYST200
All most time to play then mate at last
Defo, I can't wait


I just had a business meeting with chap who does auto electrics and he is going to sort out the brake light loom for me so that's another one ticked off.


Speedflow are sending me out a new hose end to solve that leak and a new genuine water pump turned up yesterday as I found a tiny leak on the seal.


I am really hoping to drive it this weekend if I can.
Old 03-07-2015, 03:32 PM
  #465  
stu21t
PassionFord Post Whore!!
 
stu21t's Avatar
 
Join Date: Oct 2004
Location: south london
Posts: 3,902
Received 12 Likes on 12 Posts
Default

Good luck for the weekend then!
Old 04-07-2015, 08:34 AM
  #466  
COLEYST200
PassionFord Post Whore!!
iTrader: (3)
 
COLEYST200's Avatar
 
Join Date: Sep 2007
Location: Leicestershire
Posts: 8,243
Received 144 Likes on 133 Posts
Default

Keep us up to speed Toby .
I got my focos back last night from Being mapped and on the way home the turbo shet it's self lol
Old 04-07-2015, 06:10 PM
  #467  
Caddyshack
10K+ Poster!!

 
Caddyshack's Avatar
 
Join Date: Mar 2013
Location: Guildford
Posts: 10,841
Received 1,031 Likes on 944 Posts
Default

Originally Posted by COLEYST200
Keep us up to speed Toby .
I got my focos back last night from Being mapped and on the way home the turbo shet it's self lol
Gutted, was it an oil seal or do you think the engine ingested ant turbo bits?....get an efr on it now!
I had a day like yours! I finally ran it up in 2 wd. Exhaust is rubbing in 2 places, clutch slave is leaking somewhere. Water pump was leaking so I swapped in a genuine one and then shot blasted the thermostat housing before painting.

Tomorrow I will sort a few more bits.
Old 04-07-2015, 07:30 PM
  #468  
COLEYST200
PassionFord Post Whore!!
iTrader: (3)
 
COLEYST200's Avatar
 
Join Date: Sep 2007
Location: Leicestershire
Posts: 8,243
Received 144 Likes on 133 Posts
Default

O crap not good news mate sorry to here this . On my car the front trurbine is still in one piece but lots of play so I would say it's snapped the shaft and that's letting the oil into the exhorts
Old 04-07-2015, 07:53 PM
  #469  
Caddyshack
10K+ Poster!!

 
Caddyshack's Avatar
 
Join Date: Mar 2013
Location: Guildford
Posts: 10,841
Received 1,031 Likes on 944 Posts
Default

Originally Posted by COLEYST200
O crap not good news mate sorry to here this . On my car the front trurbine is still in one piece but lots of play so I would say it's snapped the shaft and that's letting the oil into the exhorts
Lots of smoke then. What are you going to do with it?
Old 10-07-2015, 06:31 AM
  #470  
COLEYST200
PassionFord Post Whore!!
iTrader: (3)
 
COLEYST200's Avatar
 
Join Date: Sep 2007
Location: Leicestershire
Posts: 8,243
Received 144 Likes on 133 Posts
Default

Hi Toby my focos is all up and running again now spare turbo well my good mate Rex,s lol and the car is a missile now .
So come on then Wots going on with your car then
Old 10-07-2015, 09:08 AM
  #471  
Caddyshack
10K+ Poster!!

 
Caddyshack's Avatar
 
Join Date: Mar 2013
Location: Guildford
Posts: 10,841
Received 1,031 Likes on 944 Posts
Default

Originally Posted by COLEYST200
Hi Toby my focos is all up and running again now spare turbo well my good mate Rex,s lol and the car is a missile now .
So come on then Wots going on with your car then

Glad to hear it, is there much lag?


Yesterday (Thurs) I dropped the exhaust off at a local TIG welding firm so that they can make some small flats in it where it is running on the anti roll bar and on the supra diff, that will be back next week.


I have been waiting for my friend to sit in the car and pump the clutch pedal so that I can see where the hydraulic leak is coming from...that will happen today.


The car is now full of the evans waterless prep fluid but I need the exhaust on to run it up to temp before I drain it and fill with the waterless fluid. I found the water leak and fixed that.


Electical engineer will sort the brake light problem next week and then fingers crossed we are done!
Old 11-07-2015, 03:59 PM
  #472  
Caddyshack
10K+ Poster!!

 
Caddyshack's Avatar
 
Join Date: Mar 2013
Location: Guildford
Posts: 10,841
Received 1,031 Likes on 944 Posts
Default

Brake light problem now sorted, I managed to figure it myself. Ran the engine up again today but without the exhaust connected, I found a small oil leak but it turned out to be the oil filter had a wire trapped in the seal...that's now sorted. Dash is 90% back in the car.

Just need to solve the intermittent clutch fluid leak.
Old 15-07-2015, 06:16 AM
  #473  
stu21t
PassionFord Post Whore!!
 
stu21t's Avatar
 
Join Date: Oct 2004
Location: south london
Posts: 3,902
Received 12 Likes on 12 Posts
Default

Getting close now then.
Old 15-07-2015, 08:05 AM
  #474  
Caddyshack
10K+ Poster!!

 
Caddyshack's Avatar
 
Join Date: Mar 2013
Location: Guildford
Posts: 10,841
Received 1,031 Likes on 944 Posts
Default

Originally Posted by stu21t
Getting close now then.




Very, my long reach spanners turned up from Motorsport Tools yesterday so I was able to nip up the connections in the centre push clutch slave cylinder, I am hoping that it is just the hydraulic hose that was not seated tighly enough. The clutch seemed lighter after so hopefully that was it....I will be able to check once the exhaust is back on.


I spoke with the tig welder yesterday and he is modding the exhaust now where it was bashing on the diff and the anti roll bar....fingers crossed for Friday to actually make it move under its own steam!
Old 15-07-2015, 08:27 PM
  #475  
Caddyshack
10K+ Poster!!

 
Caddyshack's Avatar
 
Join Date: Mar 2013
Location: Guildford
Posts: 10,841
Received 1,031 Likes on 944 Posts
Default

just ordered another 3 types of 11mm spanners from Motorsport tools as run out of room on the long reach, I am hoping a different set will be able to push on to the next flat just to be doubly sure the clutch Union is fully tight.
Old 15-07-2015, 10:28 PM
  #476  
COLEYST200
PassionFord Post Whore!!
iTrader: (3)
 
COLEYST200's Avatar
 
Join Date: Sep 2007
Location: Leicestershire
Posts: 8,243
Received 144 Likes on 133 Posts
Default

I will keep them Crost for you mate . And thanks for posting the stuff to me very good of you . I might pop round Monday for a cup of tea if I get bord as I'm going to be working in gilford I will let you no
Old 16-07-2015, 08:12 AM
  #477  
phillgti
I'm Finding My Feet Here Now
 
phillgti's Avatar
 
Join Date: Nov 2012
Location: Birmingham
Posts: 127
Received 8 Likes on 8 Posts
Default

seen pictures of this floating around the net - EPIC car, you have bought it a long way from the max power days
Old 16-07-2015, 10:41 AM
  #478  
Caddyshack
10K+ Poster!!

 
Caddyshack's Avatar
 
Join Date: Mar 2013
Location: Guildford
Posts: 10,841
Received 1,031 Likes on 944 Posts
Default

Originally Posted by COLEYST200
I will keep them Crost for you mate . And thanks for posting the stuff to me very good of you . I might pop round Monday for a cup of tea if I get bord as I'm going to be working in gilford I will let you no


Sounds cool, I would like you to try my clutch pedal to see how heavy it compares to yours. Let me know if you are coming.
Old 16-07-2015, 10:43 AM
  #479  
Caddyshack
10K+ Poster!!

 
Caddyshack's Avatar
 
Join Date: Mar 2013
Location: Guildford
Posts: 10,841
Received 1,031 Likes on 944 Posts
Default

Originally Posted by phillgti
seen pictures of this floating around the net - EPIC car, you have bought it a long way from the max power days


Thanks, it is a tough one as it is easy to go too boy racer / max power but the original T16 had a spoiler that made the Sierra 2 door Cossie look restrained. So far I have stuck with the little Gti one but part of me thinks I should go bigger. I do want to keep some of the "max power" identity as it was quite well known back in the day.
Old 16-07-2015, 05:30 PM
  #480  
Caddyshack
10K+ Poster!!

 
Caddyshack's Avatar
 
Join Date: Mar 2013
Location: Guildford
Posts: 10,841
Received 1,031 Likes on 944 Posts
Default

I got the exhaust back today, Barry at weldforce in Bordon did a brilliant job and turned it around very quickly. When he cut open the rear section a very sooty screwdriver dropped out LOL, it wasn't a snap on so cannot be Mark Sheads, I guess it was the company Mark used to make it.

I trial fitted but one of the v clamps on the down pipe was really close to bodyshell so seeing as I am nearly £1800 in to the exhaust I thought I might as well cut out a section of the lower engine bay and weld in some room, just in case.

I will finish repainting on Friday and the hopefully fit up the exhaust for the last time.


Quick Reply: Peugeot 205 with 4wd cosworth engine and running gear.



All times are GMT. The time now is 07:33 PM.