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Bare shell respray

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Old Sep 14, 2004 | 10:54 AM
  #161  
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can make me the same gauges once I got mine finished, very OEM'ish
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Old Sep 14, 2004 | 11:15 AM
  #162  
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good work mate.

i admire people who take the time to get it right.
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Old Sep 14, 2004 | 11:16 AM
  #163  
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Looks mad mate, well done again
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Old Sep 14, 2004 | 03:22 PM
  #164  
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Another job well done mate
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Old Sep 14, 2004 | 03:56 PM
  #165  
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I LOVE that dash! Proper factory!!

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Old Sep 14, 2004 | 04:13 PM
  #166  
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Mint matey, mint!!
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Old Sep 14, 2004 | 09:28 PM
  #167  
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Thanks for all the comments and support guys, really makes doing the work worth while

Here is a pic of the Stack in and working, is a really good piece of kit

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Old Sep 14, 2004 | 10:09 PM
  #168  
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looks mint good work clocks look good some nice filler work there
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Old Sep 15, 2004 | 08:55 AM
  #169  
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love it m8t
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Old Sep 15, 2004 | 11:19 AM
  #170  
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Looking good Matt, my plans are coming into effect now aswell! Not as extreme as yours but nether the less effective as it'll be my first
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Old Sep 15, 2004 | 11:32 AM
  #171  
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Take it you are about to loose your turbo vaginity then??
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Old Sep 15, 2004 | 11:59 AM
  #172  
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Shhhhhhhhhhhhhhhhhhhhhhh!! Its a secret.
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Old Sep 16, 2004 | 09:07 PM
  #173  
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That stack install is the nuts, that is exactly how I would do it, but I would probably go for black to match my gauges, like you have.



My rev counter is well out, the other night it read 6k and the car slowed down, changed gear and it was ok... hmmmmm... 800rpm out then lol. I think that after my boost controller is bought (whatever I go for) I will have to invest in a decent rev counter.

"Ahh... I love it"




When you going to bring it out?
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Old Sep 16, 2004 | 09:57 PM
  #174  
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Originally Posted by Tony Turbo


When you going to bring it out?

Very soon
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Old Sep 17, 2004 | 10:12 AM
  #175  
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Im waiting mate ....see you at the weekend - have someone picking up my top mount this weekend so will be going front mount shortly...!
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Old Sep 17, 2004 | 11:06 AM
  #176  
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Originally Posted by Tony Turbo
My rev counter is well out, the other night it read 6k and the car slowed down, changed gear and it was ok... hmmmmm... 800rpm out then lol. I think that after my boost controller is bought (whatever I go for) I will have to invest in a decent rev counter.
Tone, did you swap your rev counter ? EFI one ? or you kept the MFI one ??
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Old Sep 17, 2004 | 07:42 PM
  #177  
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MFi mate... strangely it worked
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Old Sep 18, 2004 | 10:53 AM
  #178  
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Hi lads,

I'm in a state of morning


Looks like my engine is dead.
I had over heating problems which can't be sorted out (well I could use an electric water pump), it because the standard CVH water pump can't flow enough water until the engine is at 1500rpm.

Also the turbo oil return is too small in the block and there is a build up of oil pressure causing oil to blow through the turbo seals and it blows the oil return hose.

And because my ZVH engine is an early build one, the Accralite pistons have a problem, the skirts are to thin and over heat, this causes them to expand and sieze in the bore.


I'm thinking about building a 2.0ltr twin cam Zetec turbo and doing it myself so i know its done right and not hand it to some over charging shonky engine builder.
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Old Sep 18, 2004 | 12:32 PM
  #179  
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Sorry to hear that zvhturbo

Hope ya get it sorted soon

Originally Posted by Tony Turbo
MFi mate... strangely it worked
It will work mate, but it will read half what the engine actually is reving
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Old Sep 18, 2004 | 12:51 PM
  #180  
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im gutted for you! what a bastard after all that hard work! hope you can bounce back from it and build a mental 16v turbo engine!
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Old Sep 18, 2004 | 02:41 PM
  #181  
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Oh dear, not good, far too many engines blowing up lately
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Old Sep 18, 2004 | 04:07 PM
  #182  
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SHIT!

Sorry to hear that Matt

I really hope you get it sorted



Adam - It reads ok, not half, it's just about 800 rpm out at the top, and 200 at the bottom
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Old Sep 18, 2004 | 04:28 PM
  #183  
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FCUKER sorry to hear about that but 2.0ltr twin cam Zetec turbo sounds nice and from the work that went in to ya zvhturbo ya just no its going to be wkd!!!
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Old Sep 20, 2004 | 07:52 AM
  #184  
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Thanks for the sympathy lads.

I actually got the car back up and running saturday afternoon.

I'm still going to strip the engine down as i don't know what the problem is.
Could simply be the head gasket


After a long think over the weekend i think i'm going to keep the ZVH engine, sort out the problems and get the car on the road.

I think i will have to take the pistons out and send them away for checking to make sure they are suitable, and send the T34 away for checking just encase that is whats burning all the oil.
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Old Sep 22, 2004 | 09:01 AM
  #185  
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Right, engine is now fully stripped and its obvious the problems were due to the head gasket failing.

The engine is now going to be fully stripped and cleaned (oil and water mixing leaves a nasty mess )

Over the next few months i will keep you updated on my rebuild.

Might post a load of pics tonight

Matt.
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Old Sep 22, 2004 | 09:35 AM
  #186  
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Cool, glad it was nothing major!!!
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Old Sep 22, 2004 | 09:37 AM
  #187  
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Nice piece of handwork you've done there with the clocks!
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Old Sep 22, 2004 | 10:49 AM
  #188  
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nice one m8t
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Old Sep 22, 2004 | 12:45 PM
  #189  
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Pheeww, glad it wasnt as bad as first thought mate!!
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Old Sep 22, 2004 | 12:56 PM
  #190  
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I take it those copper head gaskets aren't that good then? I was considering getting one for mine but will think again if its caused you problems?

Simon
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Old Sep 22, 2004 | 02:36 PM
  #191  
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Well mate i'm all for trying new things but perhaps it was just not suited to my set up.
I had the surface of the block and head checked for straightness and suitability for using the copper head gasket but still it never managed to seal.
You have to use a spray on copper cement as well because the copper on its own can not seal.

Unfortunatly it had blown around the oil flow hole and mixed the oil with the water

The engine is out the car now and the head etc is stripped off.

Tonight i plan on taking the sump off, rods and pistons out, crank off etc and giving the block a really heavy clean/degrease over the weekend and start putting it back togeather during next week.

Matt.
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Old Sep 22, 2004 | 03:49 PM
  #192  
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nice one m8 what a work of art love the car well done.
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Old Sep 22, 2004 | 09:00 PM
  #193  
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good luck sorting it hope it works after
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Old Sep 29, 2004 | 06:48 PM
  #194  
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Originally Posted by zvhturbo
Originally Posted by Billy Cabrio
Would they be bump stops mate, how much and where from?
You mean the bit at the top of the spring??

Got them from Deflex.
hi there do you remember the part # of these bump stops?
started refitting my suspension, not all parts are in place, just the rear arm and shock, need to fit smaller part that connects the arm and the bar and the connection rod, is it normal if it is shabby and the spring can be wobbled about, mind car is of the floor completely
keep up the nice work
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Old Sep 29, 2004 | 07:26 PM
  #195  
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Not off the top of my head i dont mate, have a look at their website www.deflex.co.uk

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Old Sep 29, 2004 | 08:15 PM
  #196  
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Billy Cabrio, soz m8, just went over to their site, didn't find it, no pic tho, perhaps in the smaller marks
how long your project been of the road?
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Old Sep 29, 2004 | 08:28 PM
  #197  
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Hello guys, time for a little update,

Moneys a little tight right now as i'm off on my hols for 3 weeks on tuesday.

Just a quick set of photos so you can see whats going on.


Engine fully striped and cleaned and had a lovely coat of blue












Started to go back togeather, started with the water pump adapter plate.
I made the securing bolts a larger dia to help them clapm a little better



Crank and piston oil spray jets installed.









Crank position sensor



My set of Accralite pistons









My steel Burton (Farndon Engineering) rods, awaiting a new set of circlips before fitting back on to the piston and installation in to the engine










This will probably be my last update until early November now so mid november i hope to have a massive update where the car is back up and running better than ever.


Matt.
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Old Sep 29, 2004 | 08:29 PM
  #198  
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Originally Posted by fomoco90
Billy Cabrio, soz m8, just went over to their site, didn't find it, no pic tho, perhaps in the smaller marks
how long your project been of the road?
Do you mean these?


Part No:~ ESC34L
Escort Mk3/Mk4
Front strut top mounting - £10.40 set 2


Thats what i bought, a bitch to fit!! But sooooooo much better than the originals!
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Old Sep 29, 2004 | 08:42 PM
  #199  
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No Silly Billy he means these ones
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Old Sep 29, 2004 | 08:47 PM
  #200  
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Originally Posted by zvhturbo
No Silly Billy he means these ones
Ahhhh yeah i gotcha, i had to ring them about those ones as they aint on their site!!!
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