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My Rallye resto. (New Paint all done!!!)

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Old 14-06-2006, 09:57 AM
  #1  
G60 VV
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Default My Rallye resto. (New Paint all done!!!)

Well I know it's not a fordie badge on the front, but there seems ot be quite a few of you on here that do admire a good V dub.

So here's some pics of mine that hopefully will be one to admire too

some pics of the car before it went in - https://passionford.com/forum/viewto...asc&highlight=

And this is how it looked when I dropped it off a few weeks ago!

Stripped





Mad Max stylee


nice and fresh



Old 14-06-2006, 09:59 AM
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maxest
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Very nice!
Old 14-06-2006, 10:05 AM
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rstoughy
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Nae bad i suppose





seriously though Kenny, looks like Rummule is doing a top job keep them updates coming
Old 14-06-2006, 10:19 AM
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G60 VV
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Rummele??? why do you call him that?

generally the car is good, but there are a few bits I'm not happy about around the car so figured better to get the whole thing done There are concerns on either sills and the scuttle that are the main points to be repaired
Near side




Offside




Also have a small patch on the scuttle at the windscreen seal


It's the whole exterior that is getting done as well as some subtle body mods, and a few things smoothed out
Old 14-06-2006, 10:40 AM
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rstoughy
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Kenny,

Rummule is his nickname. Was down at connons the other week so was looking at some work he had done for Mike. Top job so i dont think you will be disapointed with the finnish
Old 14-06-2006, 02:02 PM
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Twins
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Love these v dubs
Old 14-06-2006, 09:02 PM
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C1ARK
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better say very nice as im using your pc
Old 14-06-2006, 11:38 PM
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Munch
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i love these motors, get stuck inn & keep the up dates coming
Old 15-06-2006, 08:19 AM
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G60 VV
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frenched tailgate




The seams on the rear scuttle welded flush



Old 15-06-2006, 09:00 AM
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smithy20vt
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Very nice mate.

Shame it wont be doen for GTI International.

Keep the pictures coming what other little touches are you getting done
Old 15-06-2006, 09:23 AM
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G60 VV
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Yeah it would have been nice to have it ready for that

There is a couple of shows that I plan to go to later, that it will be ready for Edition38, looking forward to that one, and there is also a Rallye meet in September with over 30 Rallyes so far and maybe a couple more shows

Even if it was out of the bodyshop in time it still wouldn't be ready, as I've got a few things waiting to get fitted up

Brand new 4 pots with 305's


Mk4 for the rear (still to be cleaned obviously )


20mm H&R spacer to fit the Brembo's


toothed belt pulley kit


FK strutbrace


Mocal oil cooler


Rainbow 265 speakers, tweeters & crossovers


Very nice and well made Audioscape door pods



Duostyling gauges, Oil pressure/Voltmeter/Air fuel ratio fit exactly like for like in the standard switches blanks


a couple of little shiny bits


with quite a few more bits still to come including carbon bitties

Other body mods are flush the rear cover and delete the access for tow eye, rolling the arches, and deleting the 2nd wiper hole
Old 15-06-2006, 09:27 AM
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smithy20vt
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That sounds spot on its never worth going mental on a Rallyes bodywork as its such a rare car to start with.

Juat work on what VW did

Old 29-06-2006, 10:12 AM
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G60 VV
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An update:

Not pretty






seeing as you can no longer get sills for these.... the rusted section you see with the hole on the inner sill is to be cut out and a new section welded in
The sill extension is also going to be cut out now the area to be cut away is marked in RED and will be cut down to the small flat that runs at the bottom as this is the strongest area of the sill. Before this is done there is a guy coming in to measure everything up and he is going to be making NEW sills then this will all be welded up and as new
No corners are being cut or shortcut/quick fixes on this as this is something that I do not want coming back to haunt me when this is all done it should be stronger and better than original :tup:
This will be happening to both sides
Old 29-06-2006, 10:59 AM
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toughy
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Will be looking good when finished kenny
Old 29-06-2006, 11:07 AM
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Gonna watch this with interest
Old 29-06-2006, 01:18 PM
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rstoughy
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What sort of time scale you looking at Kenny?
Old 29-06-2006, 01:32 PM
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Dazzi_S2
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Just noticed your in Aberdeen never seen the rallye going about.
Old 29-06-2006, 02:12 PM
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G60 VV
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Originally Posted by rstoughy
What sort of time scale you looking at Kenny?
He said yesterday it's going to be another 2-3 weeks!!!

The wheels should be ready today, so I'm going to drive down to get the tyres put on them rather than risk getting them damaged up here

Dazzi_S2 - it hasn't been on the road for the last 2 months
Old 29-06-2006, 02:39 PM
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looking good fella
Old 29-06-2006, 05:30 PM
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Those swtiches are very cool Are they a DIY thing of your own or did you buy them like that. The audioscape speaker enclosures and the speakers themselves aren't half expensive
Old 30-06-2006, 07:05 AM
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Originally Posted by AGAR-COSWORTH
Those swtiches are very cool Are they a DIY thing of your own or did you buy them like that. The audioscape speaker enclosures and the speakers themselves aren't half expensive
I bought the guages from Canada from - http://www.duostyling.com/frames.html
As for the Audioscape stuff, yeah it is quite pricey, but their quality is excellent I set up a GB between 4 differant forums and saved a wee bit that way
Old 30-06-2006, 11:30 AM
  #23  
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Originally Posted by G60 VV
Originally Posted by AGAR-COSWORTH
Those swtiches are very cool Are they a DIY thing of your own or did you buy them like that. The audioscape speaker enclosures and the speakers themselves aren't half expensive
I bought the guages from Canada from - http://www.duostyling.com/frames.html
As for the Audioscape stuff, yeah it is quite pricey, but their quality is excellent I set up a GB between 4 differant forums and saved a wee bit that way
Ahh good idea Shame no one does ford guages in the OEM style as they'd be class. Anymore progress?
Old 30-06-2006, 12:21 PM
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G60 VV
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[quote="AGAR-COSWORTHShame no one does ford guages in the OEM style as they'd be class. Anymore progress?[/quote]

Yeah my mate C1ark, on here was saying exactly the same thing for his 3 door

here's some more goodies that I bought while down at Gti International
Headlights


Projectors


Twin in-take for the Supercharger


nice shortened plate


Boost guage and tidy pod



polished bonnet lifters


and a have got a few more things since I got back as well
Old 30-06-2006, 12:38 PM
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Nice selection of bits

Love the OEM style
Old 30-06-2006, 12:38 PM
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Oooh looks real good mate, have you got all these updates on edition38?? Don't think I've seen them!

Gonna be a stormer when it's finished!
Old 30-06-2006, 12:52 PM
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^^^ yeah they are now on there
Old 30-06-2006, 12:55 PM
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Just seen them, they done a real good job on that seal!
Old 30-06-2006, 01:00 PM
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G60 VV
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and heres the sill repair
Really happy with the job that the boys at Protrim have done here

New sill made


New sill zinc’d


Section cut out and hole fixed




Nice and fresh inside




Getting tacked up








Welds flushed
















The inside of the old sill




New sill for other side V soon




have also decided to have the back seam on the sill flushed, this is still to be done though, leaving the one at the front though as that is in line with the seamof the door, and that way I can also remove the wing easier if ever need be (Hope not though )
Old 30-06-2006, 02:36 PM
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Wow some real hard work going in to this and the outcome will be mental, Have to say mate the quality of work at the bodyshop you're using is excellent,

Good work i'll definately keep my eye on this one from now on,

Top man
Old 30-06-2006, 02:52 PM
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Awesome work mate
Only thing i will say though is be careful with the bonnet struts as i have seen soo many mk2's where the struts have bent and dented the bonnet.
Old 30-06-2006, 02:57 PM
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Originally Posted by Gav Diamond
Awesome work mate
Only thing i will say though is be careful with the bonnet struts as i have seen soo many mk2's where the struts have bent and dented the bonnet.
Thanks for the comments guys

Gav - that's the 2nd time I've heard that today, but have NEVER heard of it before and there is loads of folk using them
Old 14-07-2006, 11:10 PM
  #33  
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a small up date.

haven't bothered with pics as there's not much to see really.
all 4 arches rolled
drivers side is finished with all little high's and lows taken out and smoothed
had a slight problem with the roof around the arial due to some point in the cars life the arial had been given a tuck and stretched the skin resulting in the strength been taken out of it and the panel would dip and pop out with pressure applied to it! this would actually happen when I was washing the car :headbang:
This ended up being quite frustrating to sort, but after some time and a fair bit of knoking with a dolly from under the headlining he managed to get the strength back, and then smoothing the whole area out
the only remaining parts for repair are the o/s sill still to do, like for like as the drivers side and then a small area on the scuttle. So next week it should be getting these done, then all the glass out, rubbed down and primered
the car will then be getting trailered about 20 miles to another bodyshop to be painted It is still going to be painted by my guy, only he is going to use his mates booth with a full blown oven to do it. (he's hoping to build a whole new booth in a big extension on his place this year)

and in the meantime, I've been buying more goodies

am just waiting on delivery of:
Brand new badged grill (current spoiler bonded well on!)
sunroof deflector & arms (getting painted)
set of Blue Nology Hot Wires



and have got

Full deep SWG eyebrow spoiler

Phat rear strut


New VW expansion tank


Nice new fogs


71° thermostat to keep things cool


some carbon bitties



but now that I'm going twin intake, I won't be able to use the altenator cover, might see if I can modify it to fit later
Old 14-07-2006, 11:37 PM
  #34  
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ooo loads of new bits did you have the carbon bits custom made?
Old 15-07-2006, 05:50 PM
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C1ARK
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Would think about the bonnet lifters thats maybe why the old set were in the boot

As ever looking
Old 15-07-2006, 09:21 PM
  #36  
Munch
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cant believe i forgot about this project

some nice bits & bobs there mate

the sills look good

keep those updates coming
Old 16-07-2006, 11:54 AM
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G60 VV
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Originally Posted by N1C4T3N
ooo loads of new bits did you have the carbon bits custom made?
I got these bits from ebay & ebay.de but am getting some other bits made for me
Old 08-08-2006, 09:16 PM
  #38  
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update:
last week I went down to see 3/4 of it all rubbed down, passenger sill done, and the scuttle mods done

went down today and:

it's looking smooooth

all glass is out, got 6 coats of primmer on it as after coat #3 it blew the hose of the compressor, so it was rubbed down slightly again, and another 3 coats put on and it's got paint

well now I know what the colour is going to look like

it actually looks darker than before, and through preping the car we've come to the conclusion that the whole car has seen paint before I knew some bits had (the rear end and the drivers side) so not 100% if the right factory code colour was used with from what I've seen it's probably due to being fresh and new

but I am liking it! A LOT and it's only the whole insides of the doors and the inside of the door frames, the tops of the wings and scuttle panel that are done.

sadly one side, (drivers) is going to have to be done again along the top of the sill extension as I'm not happy with the consistancy of the sealer that runs along the length of the sill. So a small delay for that

No pics am affraid as I forgot to pick up the camera, but I'm going back down tomorrow as I'll be in the neighbourhood (post office picking up my Nology leads ((hopefully )) so i'll nick the camera back and get some recent ones up

Oh and got some good news with my wheel dilema (well centre caps) and my wheel refurb guy has my brand new ones from Germany in his posssion and are looking shaaaweeet he's going to e-mail me a pic of them tomorrow

getting si'ked for this now

as much as I'd like to stay away from the bodyshop and wait for the phone to go to say it's ready........ I can't
(plus I still need to give him the new headlights/fogs/etc )
Old 08-08-2006, 09:25 PM
  #39  
rstoughy
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Nice one Kenny

Looking forward to seeing it all finished
Old 08-08-2006, 09:28 PM
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rstoughy
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double post

Doh


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