Restorations, Rebuilds & Projects. Restoring her to Concourse? Just getting her running again? Or got a mad project? This is your room.

rs6 c5 avant rebuild

Thread Tools
 
Search this Thread
 
Old Nov 10, 2019 | 10:37 AM
  #1  
saph4be's Avatar
saph4be
Thread Starter
PassionFord Post Whore!!
15 Year Member
 
Joined: Jan 2007
Posts: 3,622
Likes: 4
From: mansfield
Default rs6 c5 avant rebuild

came away from.the ford scene years back after I sold my saph cosworth, life got in the way of cars but I was offered this 2003 rs6 avant of a good customer cheap so decided to buy it and do a rebuild as I've all ways loved them, I'll get some pics up but general plan is a full engine overhaul and gearbox refurb! hope you all enjoy.
Reply
Old Nov 10, 2019 | 10:39 AM
  #2  
saph4be's Avatar
saph4be
Thread Starter
PassionFord Post Whore!!
15 Year Member
 
Joined: Jan 2007
Posts: 3,622
Likes: 4
From: mansfield
Default


quick bath before stripdown

Reply
Old Nov 10, 2019 | 11:41 AM
  #3  
smiley's Avatar
smiley
PassionFord Post Troll
 
Joined: Jun 2010
Posts: 3,028
Likes: 327
From: england
Default

Engine rebuild? Notorious oil burners
Reply
Old Nov 10, 2019 | 12:22 PM
  #4  
saph4be's Avatar
saph4be
Thread Starter
PassionFord Post Whore!!
15 Year Member
 
Joined: Jan 2007
Posts: 3,622
Likes: 4
From: mansfield
Default

Originally Posted by smiley
Engine rebuild? Notorious oil burners
no mate big end failure
Reply
Old Nov 10, 2019 | 04:12 PM
  #5  
ajamesc's Avatar
ajamesc
cossie fan (unluckerly)
15 Year Member
Liked
Loved
Community Favorite
 
Joined: Nov 2009
Posts: 9,798
Likes: 435
From: hampshire
Default

Jeez that sounds like an expensive engine and gearbox build good luck with it
Reply
Old Nov 10, 2019 | 05:26 PM
  #6  
smiley's Avatar
smiley
PassionFord Post Troll
 
Joined: Jun 2010
Posts: 3,028
Likes: 327
From: england
Default

Originally Posted by saph4be
no mate big end failure
Awesome cars will be worth it when done
Reply
Old Nov 10, 2019 | 06:17 PM
  #7  
saph4be's Avatar
saph4be
Thread Starter
PassionFord Post Whore!!
15 Year Member
 
Joined: Jan 2007
Posts: 3,622
Likes: 4
From: mansfield
Default

Originally Posted by ajamesc
Jeez that sounds like an expensive engine and gearbox build good luck with it
con rod bols are 18 pound each and have 16 of those lol but I purchased another engine with a damaged valve as there is nothing available new like crank shaft, and no one makes oversize bearings or pistons.
Reply

Trending Topics

Old Nov 10, 2019 | 06:37 PM
  #8  
visa_broke's Avatar
visa_broke
Advanced PassionFord User
10 Year Member
Liked
Loved
Community Favorite
 
Joined: Nov 2014
Posts: 2,444
Likes: 330
From: Hertsfordshire
Default

There's a guy over in America with one of these, he got it minus the engine/box and ended up putting a manual conversion in it with an american v8 and rear mounted turbos. Last I saw it was on the dyno and he did some track days.

Good cars but the auto box and suspension would have to be changed out for me to own one long term.
Reply
Old Nov 10, 2019 | 07:57 PM
  #9  
saph4be's Avatar
saph4be
Thread Starter
PassionFord Post Whore!!
15 Year Member
 
Joined: Jan 2007
Posts: 3,622
Likes: 4
From: mansfield
Default

Originally Posted by visa_broke
There's a guy over in America with one of these, he got it minus the engine/box and ended up putting a manual conversion in it with an american v8 and rear mounted turbos. Last I saw it was on the dyno and he did some track days.

Good cars but the auto box and suspension would have to be changed out for me to own one long term.
suspension is all ready sitting on full blistein setup, manual conversion is quite straight forward too.
Reply
Old Nov 29, 2019 | 08:49 PM
  #10  
saph4be's Avatar
saph4be
Thread Starter
PassionFord Post Whore!!
15 Year Member
 
Joined: Jan 2007
Posts: 3,622
Likes: 4
From: mansfield
Default

started to strip gearbix today as it caang be removed on it's own.






then a few bits for the engine arrived from tps


Reply
Old Nov 29, 2019 | 09:06 PM
  #11  
scoooby slayer's Avatar
scoooby slayer
10K+ Poster!!
15 Year Member
Liked
Loved
Community Favorite
iTrader: (4)
 
Joined: Jun 2006
Posts: 10,212
Likes: 417
From: st neots cambridgeshire
Default

Awesome project, those engines must be tuneable for huge power easy enough
Reply
Old Nov 29, 2019 | 09:26 PM
  #12  
saph4be's Avatar
saph4be
Thread Starter
PassionFord Post Whore!!
15 Year Member
 
Joined: Jan 2007
Posts: 3,622
Likes: 4
From: mansfield
Default

Originally Posted by scoooby slayer
Awesome project, those engines must be tuneable for huge power easy enough
yes mate only turbos hold them back, guy in unit next door is helping with box as he rebuilds them out off those massive dump trucks
Reply
Old Dec 2, 2019 | 12:57 AM
  #13  
visa_broke's Avatar
visa_broke
Advanced PassionFord User
10 Year Member
Liked
Loved
Community Favorite
 
Joined: Nov 2014
Posts: 2,444
Likes: 330
From: Hertsfordshire
Default

I went out in one years ago that had been tuned by mrc to take it over 1k torque, it had issues with the box when I was taken out in it and it was ok but weight didn't help with the auto box.

The sound made up for it though
Reply
Old Jan 18, 2020 | 08:12 PM
  #14  
saph4be's Avatar
saph4be
Thread Starter
PassionFord Post Whore!!
15 Year Member
 
Joined: Jan 2007
Posts: 3,622
Likes: 4
From: mansfield
Default

finally made it to the bodyshop!
Reply
Old Jan 20, 2020 | 07:41 PM
  #15  
xr_craig's Avatar
xr_craig
PassionFord Post Whore!!
20 Year Member
iTrader: (2)
 
Joined: Oct 2003
Posts: 4,033
Likes: 48
From: East Yorkshire
Default

What box do people use when converting these to manual?
Reply
Old Jan 21, 2020 | 05:50 PM
  #16  
saph4be's Avatar
saph4be
Thread Starter
PassionFord Post Whore!!
15 Year Member
 
Joined: Jan 2007
Posts: 3,622
Likes: 4
From: mansfield
Default

Originally Posted by xr_craig
What box do people use when converting these to manual?
o1e out same model car, either 2.7t or the 2.5tdi. I'm currently hunting a doner car.
Reply
Old Jan 21, 2020 | 06:19 PM
  #17  
xr_craig's Avatar
xr_craig
PassionFord Post Whore!!
20 Year Member
iTrader: (2)
 
Joined: Oct 2003
Posts: 4,033
Likes: 48
From: East Yorkshire
Default

Is the o1e the same as in the b6 s4? If it is I’ve got a car you could rob what you want from
Reply
Old Jan 21, 2020 | 06:57 PM
  #18  
saph4be's Avatar
saph4be
Thread Starter
PassionFord Post Whore!!
15 Year Member
 
Joined: Jan 2007
Posts: 3,622
Likes: 4
From: mansfield
Default

Originally Posted by xr_craig
Is the o1e the same as in the b6 s4? If it is I’ve got a car you could rob what you want from
I belive so mate
Reply
Old Feb 2, 2020 | 06:21 PM
  #19  
saph4be's Avatar
saph4be
Thread Starter
PassionFord Post Whore!!
15 Year Member
 
Joined: Jan 2007
Posts: 3,622
Likes: 4
From: mansfield
Default

so called round to bodyshop and there cracking on very well, hoping to get shell back mid march. also the doner car has arrived so gonna get cracking stripping that down ready



orderd correct spaced for gearbox conversion. and flywheel has been ordered. I'm also adding the vw phaeton brake duct upgrade.

Last edited by saph4be; Feb 2, 2020 at 06:26 PM.
Reply
Old Feb 2, 2020 | 06:51 PM
  #20  
scoooby slayer's Avatar
scoooby slayer
10K+ Poster!!
15 Year Member
Liked
Loved
Community Favorite
iTrader: (4)
 
Joined: Jun 2006
Posts: 10,212
Likes: 417
From: st neots cambridgeshire
Default

Is she gonna get a couple of hoofing great turbos on her ?
them engines must be ripe for it even more so than the newer ones
Reply
Old Feb 2, 2020 | 07:07 PM
  #21  
saph4be's Avatar
saph4be
Thread Starter
PassionFord Post Whore!!
15 Year Member
 
Joined: Jan 2007
Posts: 3,622
Likes: 4
From: mansfield
Default

Originally Posted by scoooby slayer
Is she gonna get a couple of hoofing great turbos on her ?
them engines must be ripe for it even more so than the newer ones
just looking into that otion now tte can rebuild standards to stage 2 which are proven for 650bhp, and not overly expensive. anything else requires new manifolds really. but I think I'd be happy at 650. all though the manual gearbox gives so much more space to play with people are running twin gt30 which are good for 1000bhp
Reply
Old Feb 2, 2020 | 07:30 PM
  #22  
scoooby slayer's Avatar
scoooby slayer
10K+ Poster!!
15 Year Member
Liked
Loved
Community Favorite
iTrader: (4)
 
Joined: Jun 2006
Posts: 10,212
Likes: 417
From: st neots cambridgeshire
Default

Originally Posted by saph4be
just looking into that otion now tte can rebuild standards to stage 2 which are proven for 650bhp, and not overly expensive. anything else requires new manifolds really. but I think I'd be happy at 650. all though the manual gearbox gives so much more space to play with people are running twin gt30 which are good for 1000bhp

Twin gt30s are a good call
You've got a massive motor even gt35s should be responsive on there, it's a 5.2 isn't it v10 ?
Reply
Old Feb 2, 2020 | 08:32 PM
  #23  
saph4be's Avatar
saph4be
Thread Starter
PassionFord Post Whore!!
15 Year Member
 
Joined: Jan 2007
Posts: 3,622
Likes: 4
From: mansfield
Default

Originally Posted by scoooby slayer
Twin gt30s are a good call
You've got a massive motor even gt35s should be responsive on there, it's a 5.2 isn't it v10 ?
no mate 4.2 v8,. shape.
Reply
Old Mar 6, 2020 | 08:06 PM
  #24  
saph4be's Avatar
saph4be
Thread Starter
PassionFord Post Whore!!
15 Year Member
 
Joined: Jan 2007
Posts: 3,622
Likes: 4
From: mansfield
Default


back from the paint shop.in morning!
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
Mr Brannen
General Car Related Discussion.
30
Oct 20, 2009 08:35 PM
89xr2
General Car Related Discussion.
3
Aug 16, 2008 02:57 PM
RS LOZWORTH
General Car Related Discussion.
18
Jan 14, 2007 04:31 PM
bigad4x4
Pictures, video & Photoshop Forum
13
Aug 29, 2006 09:12 PM




All times are GMT. The time now is 10:36 AM.