Restorations, Rebuilds & Projects. Restoring her to Concourse? Just getting her running again? Or got a mad project? This is your room.

Fiesta Mk4 Rebuild

Thread Tools
 
Search this Thread
 
Old May 6, 2010 | 08:00 PM
  #81  
DarrinDD's Avatar
DarrinDD
Thread Starter
Regular Contributor
 
Joined: May 2009
Posts: 231
Likes: 0
From: Wokingham
Default

More on the car today.

Name:  DSCN2246.jpg
Views: 3161
Size:  147.9 KB

Name:  DSCN2247.jpg
Views: 2790
Size:  158.2 KB

Name:  DSCN2248.jpg
Views: 3020
Size:  232.1 KB

Name:  DSCN2249.jpg
Views: 2698
Size:  135.7 KB

Pedal box, brakes servo and master cylinder along with the connecting bar, subframe, wishbones, steering rack, hubs and clutch pipes. All came off ready for the bay to be prepped for paint.

And I saw the rigidity of the chassis today. You jack up one side of the front of the car and the whole front end lifts up! Awesome!
Reply
Old May 6, 2010 | 08:17 PM
  #82  
Joshy's Avatar
Joshy
Dreamer
 
Joined: Feb 2010
Posts: 1,613
Likes: 0
From: Dorking, Surrey
Default

looks AWESOME!!
Reply
Old May 6, 2010 | 08:22 PM
  #83  
Brian's Avatar
Brian
10K+ Poster!!
iTrader: (2)
 
Joined: Aug 2003
Posts: 11,239
Likes: 11
From: Essex
Default




Brian
Reply
Old May 6, 2010 | 10:36 PM
  #84  
RST's Avatar
RST
PassionFord Post Whore!!
iTrader: (3)
 
Joined: Jul 2004
Posts: 4,755
Likes: 0
From: Chingford
Default

Looking wicked mate
How Much did the roof set you back?
Reply
Old May 6, 2010 | 11:13 PM
  #85  
DarrinDD's Avatar
DarrinDD
Thread Starter
Regular Contributor
 
Joined: May 2009
Posts: 231
Likes: 0
From: Wokingham
Default

Cheers. Ł500 mate, From Mike at Performance Trim.

top quality!
Reply
Old May 9, 2010 | 07:41 PM
  #86  
DarrinDD's Avatar
DarrinDD
Thread Starter
Regular Contributor
 
Joined: May 2009
Posts: 231
Likes: 0
From: Wokingham
Default

After spending a while cleaning up the front, jet washing the grease and keying up the surface, I put some primer on to make it look fairly decent

Name:  DSC_0062-1.jpg
Views: 2634
Size:  117.1 KB

Only a base coat with rattle cans. Will go over again when I get the proper paint and equipment through.

Its come out nicely though.
Reply
Old May 13, 2010 | 06:20 PM
  #87  
DarrinDD's Avatar
DarrinDD
Thread Starter
Regular Contributor
 
Joined: May 2009
Posts: 231
Likes: 0
From: Wokingham
Default

the front panel got the same treatment as the engine bay

Name:  DSC_0904.jpg
Views: 2575
Size:  250.9 KB

And seeing as I actually have no money till pay day to afford an electric sander, I've had to make do with my hands and sand paper.

After a few hours I was getting somewhere.

I did most of the back seating area yesterday. Today I tackled the rear footwells and made a start on the front footwells.

Name:  DSC_0063.jpg
Views: 2619
Size:  110.0 KB

Name:  DSC_0064-1.jpg
Views: 2620
Size:  86.6 KB

Name:  DSC_0065.jpg
Views: 2759
Size:  59.4 KB

(spot the rust holes )

Name:  DSC_0066-1.jpg
Views: 2587
Size:  106.1 KB

Quite happy with how its going. It should all be sanded in the next two weeks, giving me my week off college to wipe down, clean up and paint the thing.
Reply
Old May 13, 2010 | 07:44 PM
  #88  
tattooalamo's Avatar
tattooalamo
Virgin
 
Joined: Apr 2010
Posts: 14
Likes: 0
From: wakefield
Default

hi i was just wondering what rear bumper is that you have on i just have a shit gray one at moment and after one which is abit longer which would be level when i put side skirts on and from a pic of yours on pg 1 i think it looks like what im after?
Reply
Old May 13, 2010 | 08:12 PM
  #89  
DarrinDD's Avatar
DarrinDD
Thread Starter
Regular Contributor
 
Joined: May 2009
Posts: 231
Likes: 0
From: Wokingham
Default

Zetec-S bumper from a Fiesta Mk5 Zetec-S
Reply
Old May 13, 2010 | 08:39 PM
  #90  
Rcjm88's Avatar
Rcjm88
Zetec S Owners
 
Joined: Jan 2008
Posts: 428
Likes: 0
From: South Yorkshire
Default

Looking good mate!

I give you credit for doing that by hand, i really couldn't be bothered with it! haha

Keep it up!
Reply
Old May 13, 2010 | 09:18 PM
  #91  
tattooalamo's Avatar
tattooalamo
Virgin
 
Joined: Apr 2010
Posts: 14
Likes: 0
From: wakefield
Default

ah ok does it fit straight on? or would i need to do some minor changes?
Reply
Old May 22, 2010 | 06:54 PM
  #92  
DarrinDD's Avatar
DarrinDD
Thread Starter
Regular Contributor
 
Joined: May 2009
Posts: 231
Likes: 0
From: Wokingham
Default

Fits straight on!


Quick Update.

the interior is getting closer and closer to paint. I've been doing as much as I can inbetween assignments for college.

However, I got bored of sanding the inside, so I moved my attention to the outside!

All 4 arches were cleaned up, sanded down and then undersealed.

Fronts...

Name:  DSC_1341.jpg
Views: 2706
Size:  119.2 KB

Name:  DSC_1343.jpg
Views: 2685
Size:  95.6 KB

Rears

Name:  DSC_1344.jpg
Views: 2627
Size:  111.3 KB

Name:  DSC_1345.jpg
Views: 2707
Size:  84.9 KB

They will all see a second coat and then another coat of hammerite paint to give it a good finish.

Looking forward to doing the underside! Surprising ly clean for 13 years of driving!

Name:  DSC_1346.jpg
Views: 2731
Size:  81.5 KB

Name:  DSC_1347.jpg
Views: 2690
Size:  69.4 KB

thanks.
Reply
Old May 27, 2010 | 04:08 PM
  #93  
DarrinDD's Avatar
DarrinDD
Thread Starter
Regular Contributor
 
Joined: May 2009
Posts: 231
Likes: 0
From: Wokingham
Default

Managed to finish undersealing the underside.

Name:  DSC_1361.jpg
Views: 2522
Size:  91.5 KB

Name:  DSC_1365.jpg
Views: 3015
Size:  124.0 KB

And got my custom engine mounts through!

Name:  DSC_1359.jpg
Views: 2596
Size:  187.6 KB
Reply
Old May 27, 2010 | 04:53 PM
  #94  
gjh's Avatar
gjh
10K+ Poster!!
 
Joined: May 2010
Posts: 12,785
Likes: 347
From: West Wales
Default

Awsome project there. Looks like its going to be a monster, whish I could afford to do something like that to my mk4. Keep up the good work.
Reply
Old May 28, 2010 | 08:44 PM
  #95  
DarrinDD's Avatar
DarrinDD
Thread Starter
Regular Contributor
 
Joined: May 2009
Posts: 231
Likes: 0
From: Wokingham
Default

Anyways, Today's efforts saw the rear beam get cleaned up.

Name:  DSC_1366.jpg
Views: 2610
Size:  170.6 KB

Name:  DSC_1367.jpg
Views: 2729
Size:  75.1 KB

Name:  DSC_1370.jpg
Views: 2793
Size:  162.9 KB

Name:  DSC_1377.jpg
Views: 2708
Size:  111.2 KB

Name:  DSC_1376.jpg
Views: 2698
Size:  110.3 KB

Name:  DSC_1373.jpg
Views: 2760
Size:  89.5 KB

Last edited by DarrinDD; May 28, 2010 at 09:21 PM.
Reply
Old May 28, 2010 | 09:02 PM
  #96  
Twins's Avatar
Twins
15K+ Super Poster!!
iTrader: (18)
 
Joined: Sep 2004
Posts: 18,043
Likes: 118
From: ESSEX
Default

Reply
Old Jun 9, 2010 | 09:35 AM
  #97  
DarrinDD's Avatar
DarrinDD
Thread Starter
Regular Contributor
 
Joined: May 2009
Posts: 231
Likes: 0
From: Wokingham
Default

Been a whilte since this saw some updates.

Name:  DSCN2250.jpg
Views: 2786
Size:  216.6 KB

the subframe looked like the two parts sitting bottom right to it. Horrible and covered in grease.

Name:  DSCN2251.jpg
Views: 2784
Size:  133.6 KB

Yes they are going orange.

interior has seen some primer dusting

Name:  DSC_1382.jpg
Views: 2616
Size:  66.4 KB

Name:  DSC_1380.jpg
Views: 2744
Size:  50.4 KB

Name:  DSC_1378.jpg
Views: 2815
Size:  72.6 KB

and got these from ShawSpeed today

Name:  DSC_1387.jpg
Views: 2704
Size:  80.7 KB

Name:  DSC_1385.jpg
Views: 2562
Size:  74.7 KB

Name:  DSC_1384.jpg
Views: 2535
Size:  87.9 KB

Name:  DSC_1383.jpg
Views: 2882
Size:  160.8 KB

thanks
Reply
Old Jun 10, 2010 | 08:18 AM
  #98  
Adam31's Avatar
Adam31
Waiting on my fast ford..
 
Joined: Aug 2009
Posts: 455
Likes: 0
From: East Ayrshire
Default

Looking good mate, keep it up.
Reply
Old Jun 10, 2010 | 01:32 PM
  #99  
DarrinDD's Avatar
DarrinDD
Thread Starter
Regular Contributor
 
Joined: May 2009
Posts: 231
Likes: 0
From: Wokingham
Default

after lots of swearing, sweating and what feels like a broken thumb, I changed my rear beam bushes over.

Very hard to ger the old pressed ring out, new ones when in so easily though.

Old one out

Name:  DSC_1392.jpg
Views: 2686
Size:  97.9 KB

Comparing old against new

Name:  DSC_1393.jpg
Views: 2580
Size:  127.1 KB

New one in

Name:  DSC_1394.jpg
Views: 2551
Size:  95.6 KB

Same on the other side. Old one halfway out

Name:  DSC_1395.jpg
Views: 2800
Size:  107.6 KB

New one in.

Name:  DSC_1396.jpg
Views: 2785
Size:  85.9 KB

Shimeee
Reply
Old Jun 10, 2010 | 02:39 PM
  #100  
fiestajames's Avatar
fiestajames
I'm Finding My Feet Here Now
 
Joined: Apr 2010
Posts: 129
Likes: 0
From: hull
Default

awesome mate coming along nicely
Reply
Old Jun 11, 2010 | 09:15 AM
  #101  
DarrinDD's Avatar
DarrinDD
Thread Starter
Regular Contributor
 
Joined: May 2009
Posts: 231
Likes: 0
From: Wokingham
Default

Coilovers got attacked with paint too.

Name:  DSC_1402.jpg
Views: 2747
Size:  165.4 KB
Reply
Old Jun 11, 2010 | 10:40 AM
  #102  
Joshy's Avatar
Joshy
Dreamer
 
Joined: Feb 2010
Posts: 1,613
Likes: 0
From: Dorking, Surrey
Default

looking good
Reply
Old Jun 11, 2010 | 02:03 PM
  #103  
Brian's Avatar
Brian
10K+ Poster!!
iTrader: (2)
 
Joined: Aug 2003
Posts: 11,239
Likes: 11
From: Essex
Default

Looks stunning


Brian
Reply
Old Jun 14, 2010 | 12:14 PM
  #104  
DarrinDD's Avatar
DarrinDD
Thread Starter
Regular Contributor
 
Joined: May 2009
Posts: 231
Likes: 0
From: Wokingham
Default

Name:  DSC_1412.jpg
Views: 2580
Size:  54.0 KB

Name:  DSC_1411.jpg
Views: 2723
Size:  66.0 KB

Name:  DSC_1410.jpg
Views: 2665
Size:  104.7 KB

Name:  DSC_1409.jpg
Views: 2586
Size:  63.9 KB
Reply
Old Jun 14, 2010 | 12:17 PM
  #105  
Danster76's Avatar
Danster76
Advanced PassionFord User
iTrader: (2)
 
Joined: Jan 2009
Posts: 1,919
Likes: 2
From: Southampton
Default

Excellent work mate
Reply
Old Jun 14, 2010 | 12:24 PM
  #106  
kanabyz's Avatar
kanabyz
15000
 
Joined: Feb 2009
Posts: 38
Likes: 0
From: Brasilia
Default


nice projet
Reply
Old Jun 18, 2010 | 10:01 PM
  #107  
DarrinDD's Avatar
DarrinDD
Thread Starter
Regular Contributor
 
Joined: May 2009
Posts: 231
Likes: 0
From: Wokingham
Default

More paint is needed

Name:  DSC_1413.jpg
Views: 2665
Size:  117.2 KB

Name:  DSC_1414.jpg
Views: 2521
Size:  104.3 KB

Name:  DSC_1415.jpg
Views: 2668
Size:  70.2 KB

Name:  DSC_1416.jpg
Views: 2733
Size:  73.0 KB

Name:  DSC_1417.jpg
Views: 2594
Size:  82.9 KB

Will finish it off next week.

Really happy how the cage has come out.
Reply
Old Jun 21, 2010 | 05:09 PM
  #108  
DarrinDD's Avatar
DarrinDD
Thread Starter
Regular Contributor
 
Joined: May 2009
Posts: 231
Likes: 0
From: Wokingham
Default

Name:  DSC_1423.jpg
Views: 2713
Size:  61.0 KB

Name:  DSC_1422.jpg
Views: 2790
Size:  85.7 KB

Name:  DSC_1421.jpg
Views: 2844
Size:  90.7 KB

Name:  DSC_1418.jpg
Views: 2692
Size:  107.3 KB

cage is fully painted and some of it is laquered. Still need to do around the edges of the car, so nearly there.

Its far from perfect but Im at the point where I really cant be arsed abour the looks right now. I just want it to work.
Reply
Old Jun 23, 2010 | 02:42 PM
  #109  
DarrinDD's Avatar
DarrinDD
Thread Starter
Regular Contributor
 
Joined: May 2009
Posts: 231
Likes: 0
From: Wokingham
Default

all painted.

Name:  DSC_1430.jpg
Views: 2757
Size:  200.6 KB

Name:  DSC_1433.jpg
Views: 2597
Size:  140.7 KB

Name:  DSC_1434.jpg
Views: 2558
Size:  95.1 KB

Name:  DSC_1435.jpg
Views: 2599
Size:  95.4 KB

Name:  DSC_1436.jpg
Views: 2695
Size:  110.2 KB

Name:  DSC_1437.jpg
Views: 2656
Size:  82.1 KB

Name:  DSC_1438.jpg
Views: 2556
Size:  168.1 KB

Name:  DSC_1439.jpg
Views: 2732
Size:  167.8 KB
Reply
Old Jun 23, 2010 | 04:19 PM
  #110  
Adam31's Avatar
Adam31
Waiting on my fast ford..
 
Joined: Aug 2009
Posts: 455
Likes: 0
From: East Ayrshire
Default

Looks good mate, can't wait til I get mine painted, I just don't have the time.
Reply
Old Jun 25, 2010 | 03:50 PM
  #111  
DarrinDD's Avatar
DarrinDD
Thread Starter
Regular Contributor
 
Joined: May 2009
Posts: 231
Likes: 0
From: Wokingham
Default

Todays efforts saw a load of bolts

Name:  DSC_1441.jpg
Views: 2625
Size:  92.3 KB

Which then meant this happened

Name:  DSC_1442.jpg
Views: 2678
Size:  186.3 KB

Rear beam went on with the suspension and all dropped to check everything was OK. It is, which is good. Coilovers are only wound half way dow too! lol

Name:  DSC_1444.jpg
Views: 2625
Size:  80.5 KB

Name:  DSC_1443.jpg
Views: 2597
Size:  102.2 KB

Put the slam panel on quickly just to get a glimpse of the "together" product

Name:  DSC_1445.jpg
Views: 2448
Size:  127.5 KB

Name:  DSC_1446.jpg
Views: 2667
Size:  125.7 KB

Looks pretty cool in my opinion

Then got out my Zetec-S Anti Roll bar and painted it black. Got out the new ARB brackets, painted them electric Orange and fitted it all to the subframe with my uprated Powerflex Bushes

Name:  DSC_1447.jpg
Views: 2541
Size:  80.9 KB

This then went on the car

Name:  DSC_1449.jpg
Views: 2648
Size:  101.6 KB

and threw the drop links on

Name:  DSC_1450.jpg
Views: 2644
Size:  96.4 KB

I then put my VibraTechnics R/H engine mount in and cleaned up the braking pedal connecting bar and brackets, and shoved them on too.

Name:  DSC_1451.jpg
Views: 2694
Size:  95.3 KB

Its coming together slowly.
Reply
Old Jun 25, 2010 | 04:31 PM
  #112  
ZetecSX's Avatar
ZetecSX
ITB's... Loud and Proud
 
Joined: Feb 2010
Posts: 378
Likes: 0
From: ESSEX, wickford
Default

didnt realise you were on here aswell Darrin... you know how i feel about this car..
Reply
Old Jun 25, 2010 | 05:22 PM
  #113  
gjh's Avatar
gjh
10K+ Poster!!
 
Joined: May 2010
Posts: 12,785
Likes: 347
From: West Wales
Default

Looking really good. Keep it up.
Reply
Old Jun 25, 2010 | 06:42 PM
  #114  
diegorji's Avatar
diegorji
15000
 
Joined: Feb 2010
Posts: 25
Likes: 0
From: Rio de Janeiro - Brasil
Default

Great Job.
Reply
Old Jun 25, 2010 | 08:09 PM
  #115  
Glenn_'s Avatar
Glenn_
Glennvestite
15 Year Member
Liked
Loved
Community Favorite
iTrader: (1)
 
Joined: Jul 2006
Posts: 62,771
Likes: 1,049
From: Darlington county durham
Default

Top work mate.Its looking well.So what engine is going in it.
Reply
Old Jun 26, 2010 | 11:20 AM
  #116  
Portugal's Avatar
Portugal
Regular Contributor
 
Joined: Nov 2009
Posts: 249
Likes: 0
From: Funchal
Default

old school job!

Top work there mate!

paited by hand? awsome work there!
Reply
Old Jun 26, 2010 | 02:06 PM
  #117  
massivewangers's Avatar
massivewangers
PassionFord Post Whore!!
iTrader: (1)
 
Joined: Jan 2006
Posts: 5,412
Likes: 186
From: Norfolk Drives: Couple of Fords
Default

Just had a read through all this, tis nice to see someone going all out on a MK4, think they're a cool little base car.

The interior looks good too, white interiors in caged cars just look awesome
Reply
Old Jun 27, 2010 | 08:36 PM
  #118  
DarrinDD's Avatar
DarrinDD
Thread Starter
Regular Contributor
 
Joined: May 2009
Posts: 231
Likes: 0
From: Wokingham
Default

cheers for the comments.

Had a busy weekend but have a fairly relaxed week so will try get more done.

CompBrake adjustable arms have been bought, they are the last hurdly in getting the car on the floor into a rolling chassis.
Reply
Old Jun 28, 2010 | 04:29 PM
  #119  
DarrinDD's Avatar
DarrinDD
Thread Starter
Regular Contributor
 
Joined: May 2009
Posts: 231
Likes: 0
From: Wokingham
Default

L/H engine mount saw its upgrade today

Name:  DSC_1463.jpg
Views: 2848
Size:  72.8 KB

and is that a Carbon fibre roof fitted??? Why, yes it is!

Name:  DSC_1461.jpg
Views: 2727
Size:  114.1 KB

Name:  DSC_1454.jpg
Views: 2645
Size:  81.7 KB

Name:  DSC_1453.jpg
Views: 2687
Size:  103.2 KB

Name:  DSC_1452.jpg
Views: 2574
Size:  124.6 KB
Reply
Old Jun 29, 2010 | 09:22 AM
  #120  
Shilly's Avatar
Shilly
Regular Contributor
 
Joined: Oct 2009
Posts: 327
Likes: 0
From: Liverpool/Blackburn
Default

great updates mate work is looking good
Reply



All times are GMT. The time now is 04:43 AM.