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Fiesta Mk4 Rebuild

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Old 29-06-2010, 05:55 PM
  #121  
DarrinDD
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Not much done today, just little bits and bobs to get out the way

Lots of cleaning, which there are no pictures of. Cleaned up the engine mounts, they need some paint though.

Put the gearbox mount in.

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Cant remember what way round the mount had to go though, so might have to turn it 180 degrees when I line up the gearbox etc.

Gave the floor another coat of paint, quite happy with it now.

Then started putting these bits in

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Some are broken and I've lost some so need to get hold of more

Also tried out the new wheel. Mental dish!

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Going to take some getting used to!

Also fitted the door and boot seals, and the rear windows.

Painted the bottom part in the engine bay black as there was over spray from when painting the bay.
Old 30-06-2010, 04:59 PM
  #122  
DarrinDD
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Gto my new steering rack today. Considering I ordered it yesterday lunch time, Im well happy.

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So fitted it this afternoon.

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Then put my new track rod ends on and put everything onto the hub.

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Still waiting for the coulpling for the rack to connect to the column
Old 04-07-2010, 09:25 PM
  #123  
bieran
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hey, roof looks sweet, who did the roof as im after something similar
Old 04-07-2010, 10:13 PM
  #124  
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performancetrim.com

ill sort out that coupling this week mate
Old 05-07-2010, 12:33 PM
  #125  
gjh
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Coming on nicely
Old 07-07-2010, 02:22 PM
  #126  
DarrinDD
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Been busy lately

Cut all this out the dash

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and test fitted it

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engine went on the stand and began stripping it down

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Crank is being sent away to get some work done to it.
Old 07-07-2010, 04:49 PM
  #127  
Adam31
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Nice work mate. Lightweight dash then!What are you going to with the front brakes now that you are selling the Brembos?You going FRP's?
Old 08-07-2010, 07:47 PM
  #128  
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Not going for FRP's. Just selling the brakes as I need to buy more important things. Brembo's will be purchased again in the future, but slightly different ones.

Took the head apart today

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this is how my bench looks at the moment. Some cool items

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then cleaned up the block

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Im hoping to get the block rebuilt by Christmas, or just after.
Old 08-07-2010, 07:51 PM
  #129  
5charlie46
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i follow this thread on the zsoc, its the best project thread ever! keep up the good work buddy
Old 30-07-2010, 09:27 PM
  #130  
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J&K Performance sent me a manual steering linkage

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And I got my adjustable wishbones through from CompBrake.

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Crank has also been sent away to get machining work done. Get it back in a month or so.
Old 30-07-2010, 11:35 PM
  #131  
diegorji
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Great Job.

My Father has a Fiesta 1.4 16v, great car.

Old 31-07-2010, 05:39 AM
  #132  
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Forgot to put these up...

Engine was cleaned up and painted.

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Old 31-07-2010, 06:55 AM
  #133  
Shilly
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Coming along nicely mate
Old 31-07-2010, 07:47 AM
  #134  
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Arms look good Darrin. First time iv seen a pic of them in the flesh. Hope your happy with them.
Old 31-07-2010, 12:47 PM
  #135  
Zetecfiesta
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all looks really good!!
Old 31-07-2010, 01:15 PM
  #136  
gjh
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This is a really nice project, that carbon fibre roof looks the nuts.
Old 01-08-2010, 12:10 AM
  #137  
andy130
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whats the engine of mate? looks great so far
Old 04-08-2010, 05:51 PM
  #138  
DarrinDD
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Wishbones are in

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The adjustment is done here

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Needed some very slight adjustment to the inserts to fit but went in fine.

Also have some new bolls for the gearbox mount.
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Getting some driveshafts sunday so the car can be floored again!
Old 23-08-2010, 12:42 PM
  #139  
DarrinDD
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She's back on the floor ready to get trailered to her new home!

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Old 23-08-2010, 02:12 PM
  #140  
Brian
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Looking good


Brian
Old 23-08-2010, 03:49 PM
  #141  
Shilly
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where she moving now darrin ?
Old 23-08-2010, 04:14 PM
  #142  
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I got myself a garage.

so scrapping the shed and moving my HQ to there.
Old 23-08-2010, 04:46 PM
  #143  
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niiice
Old 24-08-2010, 08:20 PM
  #144  
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Good build!
Keep updates coming!!
Old 26-08-2010, 09:55 PM
  #145  
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looking good
Old 28-08-2010, 06:45 PM
  #146  
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for all the work you,ve done.
What specs is the engine going to be ?
And which gearbox are you going to use ?

Keep pics coming, mate.....
Old 28-08-2010, 07:44 PM
  #147  
DazC
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Originally Posted by DarrinDD
J&K Performance sent me a manual steering linkage


Hi Mate. What is the difference between the assisted steering column and the manual column?

I'm in the process of fitting PAS to my sisters car and was wondering if I'm going to need to change the lower part of the column.
Old 28-08-2010, 10:20 PM
  #148  
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Originally Posted by ROBnoTOP
for all the work you,ve done.
What specs is the engine going to be ?
And which gearbox are you going to use ?

Keep pics coming, mate.....
Engine will be forged internals, worked head, very nice cams, custom exhaust and jenvey ITB's. around 250+

Originally Posted by DazC
Hi Mate. What is the difference between the assisted steering column and the manual column?

I'm in the process of fitting PAS to my sisters car and was wondering if I'm going to need to change the lower part of the column.
The coupling which connect the rack to the column is different. I have a PAS one from a Fiesta if you want it.
Old 29-08-2010, 01:23 AM
  #149  
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Just been through from the begining.
Great work mate, look forward to more updates
Old 29-08-2010, 01:09 PM
  #150  
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got a link to where you got that linkage from mate? the UJ is worn in mine got play in the wheel
Old 29-08-2010, 03:10 PM
  #151  
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coming along nicely
Old 29-08-2010, 03:41 PM
  #152  
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Originally Posted by DarrinDD
The coupling which connect the rack to the column is different. I have a PAS one from a Fiesta if you want it.
That was going to be my next question!!

How much do you want for it and do you have paypal?
Old 05-11-2010, 11:24 PM
  #153  
DarrinDD
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Quick update, been a long time coming.

Crank was sent away to get Lightened, balanced and shotpeened.

From this:

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To this:

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I've also decided to get the crank keywayed to cope with sharp down shifts and hitting rev limiters constantly.

Also got some new purchases through!

My bike bodies, complete with TPS and injectors

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My cosworth pistons

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and my Farndon Rods

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so good to finally get some progress!
Old 06-11-2010, 09:52 AM
  #154  
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m8 i never thought id say this but your mk4 looks great and its good to see it all being done properly !!
Old 06-11-2010, 01:28 PM
  #155  
Red16
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What a fantastic read this thread is! The photos of the roll cage being fabricated are class... nice welding Properly cool little car with loads of quality parts!
Old 06-11-2010, 05:51 PM
  #156  
dug112y
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who done the crank mate and how much? cheers
Old 06-11-2010, 09:50 PM
  #157  
DarrinDD
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Cheers people

Crank was done by ShawSpeed. Its still away getting the crank keywayed. Should come to around £400 I think, give or take.
Old 06-11-2010, 10:20 PM
  #158  
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cheers. should be a proper little weapon that.what ecu you going to run?
Old 07-11-2010, 08:49 AM
  #159  
DarrinDD
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Thanks.

Either Omex 710 or GEM's.
Old 07-11-2010, 10:41 AM
  #160  
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looks good mate ive just sold a mk4 lol


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