Restorations, Rebuilds & Projects. Restoring her to Concourse? Just getting her running again? Or got a mad project? This is your room.

Fiesta Mk4 Rebuild

Thread Tools
 
Search this Thread
 
Old 19-03-2010, 10:05 AM
  #41  
Luca
Lukesville
iTrader: (2)
 
Luca's Avatar
 
Join Date: Nov 2005
Location: Portsmouth
Posts: 9,668
Likes: 0
Received 1 Like on 1 Post
Default

Originally Posted by DarrinDD
I was amazed to find this outside my door this morning.



Engine was only posted yesterday (from Scotland!) so Im very happy.

I thought I was only getting the bare engine with a few ancillaries. I told the guy to throw in anything he didnt need and could afford to give away for free.

So I was surprised to find a full loom with ECU, alternator and exhaust manifold, coilpack and leads etc.

the only thing it is missing is a gearbox.

Not bad for £450

Thats an empty pallet
You got done


Have you chopped the roof of yet?
Old 19-03-2010, 10:09 AM
  #42  
DarrinDD
Regular Contributor
Thread Starter
 
DarrinDD's Avatar
 
Join Date: May 2009
Location: Wokingham
Posts: 231
Likes: 0
Received 0 Likes on 0 Posts
Default

Lol! yeah I know! Its running on hopes and dreams.

No. getting chopped over the next few weeks while the cage is being fitted. Will be done by easter Im hoping.
Old 19-03-2010, 02:01 PM
  #43  
krzoska82
Part of the Furniture
 
krzoska82's Avatar
 
Join Date: Dec 2009
Location: essex
Posts: 176
Likes: 0
Received 1 Like on 1 Post
Default

resultfancy selling your gti wheels lol
Old 19-03-2010, 02:23 PM
  #44  
DarrinDD
Regular Contributor
Thread Starter
 
DarrinDD's Avatar
 
Join Date: May 2009
Location: Wokingham
Posts: 231
Likes: 0
Received 0 Likes on 0 Posts
Default

Sold ages ago!
Old 19-03-2010, 03:22 PM
  #45  
Evey
Part of the Furniture
 
Evey's Avatar
 
Join Date: Dec 2008
Location: Doncaster
Posts: 157
Likes: 0
Received 1 Like on 1 Post
Default

so you ARE getting cams? good stuff!
Old 19-03-2010, 07:04 PM
  #46  
krzoska82
Part of the Furniture
 
krzoska82's Avatar
 
Join Date: Dec 2009
Location: essex
Posts: 176
Likes: 0
Received 1 Like on 1 Post
Default

Originally Posted by DarrinDD
Sold ages ago!
oh well
Old 19-03-2010, 08:17 PM
  #47  
DarrinDD
Regular Contributor
Thread Starter
 
DarrinDD's Avatar
 
Join Date: May 2009
Location: Wokingham
Posts: 231
Likes: 0
Received 0 Likes on 0 Posts
Default

Originally Posted by Evey
so you ARE getting cams? good stuff!
did you expect anything else.

Most likely forged jobbies too.
Old 20-03-2010, 10:58 PM
  #48  
DarrinDD
Regular Contributor
Thread Starter
 
DarrinDD's Avatar
 
Join Date: May 2009
Location: Wokingham
Posts: 231
Likes: 0
Received 0 Likes on 0 Posts
Default

Bye Bye car

Name:  DSC_0353.jpg
Views: 2419
Size:  189.4 KB

New ZS wiring loom came through while I was out on what seemed to be a never ending journey

Name:  DSC_0354.jpg
Views: 2424
Size:  115.1 KB

Thansk to Jon @ ShawSpeed for meeting me. Big help! And hope it all goes smoothly!
Old 21-03-2010, 07:02 PM
  #49  
DarrinDD
Regular Contributor
Thread Starter
 
DarrinDD's Avatar
 
Join Date: May 2009
Location: Wokingham
Posts: 231
Likes: 0
Received 0 Likes on 0 Posts
Default

Boom

Name:  DSC_0358.jpg
Views: 2339
Size:  161.3 KB

Name:  DSC_0359.jpg
Views: 2228
Size:  124.6 KB
Old 26-03-2010, 08:32 AM
  #50  
DarrinDD
Regular Contributor
Thread Starter
 
DarrinDD's Avatar
 
Join Date: May 2009
Location: Wokingham
Posts: 231
Likes: 0
Received 0 Likes on 0 Posts
Default

Bought some Orange Samco's, pick them up Easter monday.

Carbon Fibre roof on order.

New bits like wishbone ball joints and small things have come through. Getting ready for when the cage is done.

I've heard from the fabricator and getting pictures later today hopefully. Will put them up later.
Old 26-03-2010, 09:35 PM
  #51  
DarrinDD
Regular Contributor
Thread Starter
 
DarrinDD's Avatar
 
Join Date: May 2009
Location: Wokingham
Posts: 231
Likes: 0
Received 0 Likes on 0 Posts
Default

Got these from Jon @ ShawSpeed today :thumbsup:

Name:  24032010008.jpg
Views: 2384
Size:  56.1 KB

Name:  26032010017.jpg
Views: 2361
Size:  63.8 KB

Name:  26032010018.jpg
Views: 2191
Size:  52.7 KB

Name:  26032010021.jpg
Views: 2284
Size:  110.5 KB

Name:  26032010022.jpg
Views: 2279
Size:  118.5 KB

Name:  26032010016.jpg
Views: 2419
Size:  116.1 KB

Old 26-03-2010, 09:40 PM
  #52  
Luca
Lukesville
iTrader: (2)
 
Luca's Avatar
 
Join Date: Nov 2005
Location: Portsmouth
Posts: 9,668
Likes: 0
Received 1 Like on 1 Post
Default

Nice one Mr cole, they sure are cracking on with that then
Old 27-03-2010, 12:26 AM
  #53  
DarrinDD
Regular Contributor
Thread Starter
 
DarrinDD's Avatar
 
Join Date: May 2009
Location: Wokingham
Posts: 231
Likes: 0
Received 0 Likes on 0 Posts
Default

yeah for a week of spare time they havent done too bad.

still got the main and rear diagonals to do and a few extra jobs I asked for.
Old 30-03-2010, 06:56 PM
  #54  
mitch_mk5_mk4
Virgin
 
mitch_mk5_mk4's Avatar
 
Join Date: Mar 2010
Location: benfleet essex
Posts: 3
Likes: 0
Received 0 Likes on 0 Posts
Default

alright dude looks better every time i look at the pics lol wot engine are you putting in the beast ??
Old 31-03-2010, 08:49 AM
  #55  
DarrinDD
Regular Contributor
Thread Starter
 
DarrinDD's Avatar
 
Join Date: May 2009
Location: Wokingham
Posts: 231
Likes: 0
Received 0 Likes on 0 Posts
Default

Originally Posted by mitch_mk5_mk4
alright dude looks better every time i look at the pics lol wot engine are you putting in the beast ??
The one I posted up earlier....

Originally Posted by DarrinDD
Boom



Old 31-03-2010, 09:42 AM
  #56  
TOMMY_RS
SHITE!
 
TOMMY_RS's Avatar
 
Join Date: Nov 2009
Location: East Yorkshire
Posts: 2,274
Likes: 0
Received 0 Likes on 0 Posts
Default

looking good
Old 05-04-2010, 05:47 PM
  #57  
DarrinDD
Regular Contributor
Thread Starter
 
DarrinDD's Avatar
 
Join Date: May 2009
Location: Wokingham
Posts: 231
Likes: 0
Received 0 Likes on 0 Posts
Default

Cage is still being sorted, but got these today!

Name:  DSC_0477.jpg
Views: 2159
Size:  95.1 KB

Name:  DSC_0478.jpg
Views: 2310
Size:  75.5 KB

Thanks to a very special lad! Bargin price.
Old 08-04-2010, 04:42 PM
  #58  
DarrinDD
Regular Contributor
Thread Starter
 
DarrinDD's Avatar
 
Join Date: May 2009
Location: Wokingham
Posts: 231
Likes: 0
Received 0 Likes on 0 Posts
Default

Got a complete set of seals for the rear brakes through the post today. Rear brakes are in primer, just need a paint.

Name:  DSC_0483.jpg
Views: 2070
Size:  80.9 KB

Took the Brembo's into college and popped the pistons out and gave them a clean. Still waiting on the seals to come through though. These need to be rubbed down and painted.

Name:  DSC_0484.jpg
Views: 2342
Size:  123.7 KB

got some Ally grease through - after seeing some things that copper grease can do I think I'll use this from now.

Name:  DSC_0486.jpg
Views: 2289
Size:  107.7 KB

Also found my bonnet lock lying around (which was covered in grease!) so cleaned that up too. Its needs some paint!

Name:  DSC_0485.jpg
Views: 2371
Size:  232.2 KB

and I made a Shrine! Been meaning to do this for ages!1

Name:  DSC_0487.jpg
Views: 2201
Size:  130.5 KB

All for now
Old 08-04-2010, 06:14 PM
  #59  
DarrinDD
Regular Contributor
Thread Starter
 
DarrinDD's Avatar
 
Join Date: May 2009
Location: Wokingham
Posts: 231
Likes: 0
Received 0 Likes on 0 Posts
Default

Cage Update

My jaw dropped when Jon sent me these. Thank to him for being so persistent. Took a lot of hassle to get these to me.

Name:  cage1.jpg
Views: 2508
Size:  105.4 KB

Name:  cage2.jpg
Views: 2332
Size:  99.6 KB

Then they added more!

Name:  cage3.jpg
Views: 2347
Size:  92.1 KB

Name:  cage4.jpg
Views: 2371
Size:  107.8 KB

Name:  cage5.jpg
Views: 2384
Size:  71.4 KB

Name:  cage6.jpg
Views: 2130
Size:  84.2 KB

Last edited by DarrinDD; 12-04-2010 at 11:24 PM.
Old 12-04-2010, 11:25 PM
  #60  
DarrinDD
Regular Contributor
Thread Starter
 
DarrinDD's Avatar
 
Join Date: May 2009
Location: Wokingham
Posts: 231
Likes: 0
Received 0 Likes on 0 Posts
Default

All painted! even the bolts and pistons!

Name:  DSCN2154.jpg
Views: 2407
Size:  157.5 KB

Name:  DSCN2155.jpg
Views: 2269
Size:  116.3 KB

Name:  DSCN2157.jpg
Views: 2230
Size:  165.1 KB

Name:  DSCN2159.jpg
Views: 2292
Size:  83.9 KB

everything has come up really nice. Just need to laquer them tomorrow and put the new seals on!
Old 13-04-2010, 06:52 PM
  #61  
DarrinDD
Regular Contributor
Thread Starter
 
DarrinDD's Avatar
 
Join Date: May 2009
Location: Wokingham
Posts: 231
Likes: 0
Received 0 Likes on 0 Posts
Default

Laquered everything up. While I was waiting for it to dry, got polishing some metals for the Brembo's

Name:  DSCN2165.jpg
Views: 2314
Size:  160.9 KB

When the paint was dry I began assembling the rears with the new seals that I bought. Replaced the dust seal, piston seal, slider seals and the seal by the handbrake mechanism. Was tedious but got there in the end.

Name:  DSCN2167.jpg
Views: 2369
Size:  176.3 KB

Name:  DSCN2169.jpg
Views: 2389
Size:  145.6 KB

The Brembo's cam out very well. I was happy with the finish of everything. Its all smooth and glossy. Just what I wanted.

Name:  DSCN2171.jpg
Views: 2149
Size:  83.1 KB

Name:  DSCN2174.jpg
Views: 2194
Size:  125.3 KB

Old 14-04-2010, 02:51 PM
  #62  
DarrinDD
Regular Contributor
Thread Starter
 
DarrinDD's Avatar
 
Join Date: May 2009
Location: Wokingham
Posts: 231
Likes: 0
Received 0 Likes on 0 Posts
Default

Seals for the brembo's turned up. Proved to be a right pain fitting them. Also put the pad retainers in, looks pretty cool.

Name:  DSCN2179.jpg
Views: 2412
Size:  114.5 KB

Name:  DSCN2180.jpg
Views: 2392
Size:  115.4 KB
Old 15-04-2010, 05:07 PM
  #63  
krzoska82
Part of the Furniture
 
krzoska82's Avatar
 
Join Date: Dec 2009
Location: essex
Posts: 176
Likes: 0
Received 1 Like on 1 Post
Default

looking great thoughs
Old 22-04-2010, 05:54 PM
  #64  
tattooalamo
Virgin
 
tattooalamo's Avatar
 
Join Date: Apr 2010
Location: wakefield
Posts: 14
Likes: 0
Received 0 Likes on 0 Posts
Default

looking good there m8
Old 22-04-2010, 05:56 PM
  #65  
H7 CYA
Advanced PassionFord User
iTrader: (3)
 
H7 CYA's Avatar
 
Join Date: Jan 2009
Location: uk
Posts: 1,529
Likes: 0
Received 5 Likes on 5 Posts
Default

Cage looks superb
Old 22-04-2010, 10:24 PM
  #66  
DarrinDD
Regular Contributor
Thread Starter
 
DarrinDD's Avatar
 
Join Date: May 2009
Location: Wokingham
Posts: 231
Likes: 0
Received 0 Likes on 0 Posts
Default

More pics of the beautiful welding.


Name:  22042010046.jpg
Views: 2396
Size:  49.0 KB

Name:  22042010047.jpg
Views: 2240
Size:  70.7 KB

Name:  22042010048.jpg
Views: 2212
Size:  46.6 KB

Name:  22042010049.jpg
Views: 2237
Size:  55.2 KB

Name:  22042010050.jpg
Views: 2419
Size:  58.2 KB
Old 24-04-2010, 12:14 AM
  #67  
DarrinDD
Regular Contributor
Thread Starter
 
DarrinDD's Avatar
 
Join Date: May 2009
Location: Wokingham
Posts: 231
Likes: 0
Received 0 Likes on 0 Posts
Default

Just a few more I got through tonight


Name:  23042010058.jpg
Views: 2152
Size:  70.7 KB

Name:  23042010060.jpg
Views: 2366
Size:  107.6 KB

Name:  23042010061.jpg
Views: 2285
Size:  86.5 KB

Name:  23042010065.jpg
Views: 2279
Size:  92.0 KB

:thumbsup:
Old 29-04-2010, 06:16 PM
  #68  
DarrinDD
Regular Contributor
Thread Starter
 
DarrinDD's Avatar
 
Join Date: May 2009
Location: Wokingham
Posts: 231
Likes: 0
Received 0 Likes on 0 Posts
Default

this is by far the coolest thing I have ever owned....A Carbon Fibre Roof!

Name:  DSC_0903.jpg
Views: 2131
Size:  162.1 KB

Name:  DSC_0902.jpg
Views: 2328
Size:  113.2 KB

Name:  DSC_0901.jpg
Views: 2181
Size:  145.2 KB

Update on the cage...

Name:  29042010085.jpg
Views: 2358
Size:  80.5 KB

Name:  29042010080.jpg
Views: 2354
Size:  87.0 KB

Name:  29042010079.jpg
Views: 2376
Size:  123.8 KB

Awesome.

MASSIVE thanks to Mike at Performance Trim. Top lad, brilliant worksmanship and top service. Will definately use him again.

And thanks to Luke for persuading me to get the roof lol
Old 30-04-2010, 03:29 PM
  #69  
Wellz!!!!
Ka driver
 
Wellz!!!!'s Avatar
 
Join Date: Apr 2005
Location: Hereford
Posts: 93
Likes: 0
Received 0 Likes on 0 Posts
Default

looking good Darrin
Old 30-04-2010, 04:25 PM
  #70  
Adam31
Waiting on my fast ford..
 
Adam31's Avatar
 
Join Date: Aug 2009
Location: East Ayrshire
Posts: 455
Likes: 0
Received 0 Likes on 0 Posts
Default

Looking good mate, love the roof. Will be getting one of those quite soon aswell.
Old 01-05-2010, 10:12 PM
  #71  
DarrinDD
Regular Contributor
Thread Starter
 
DarrinDD's Avatar
 
Join Date: May 2009
Location: Wokingham
Posts: 231
Likes: 0
Received 0 Likes on 0 Posts
Default

Quick teaser

Name:  DSCF7313.jpg
Views: 2410
Size:  166.6 KB

I'll get some hi res detailed shots tomorrow afternoon.
Old 01-05-2010, 11:26 PM
  #72  
Mister G
Too many posts.. I need a life!!
 
Mister G's Avatar
 
Join Date: Feb 2009
Location: Brighton
Posts: 515
Likes: 0
Received 2 Likes on 2 Posts
Default

Looks great Darin, you've breathed new life into this car. Last time I saw it I was at Jamie's, It was still tidy but had seen some use. It seems like it is deffinately in the right hands and is looking stunning Good work

Mike
Old 02-05-2010, 01:07 AM
  #73  
fiestajames
I'm Finding My Feet Here Now
 
fiestajames's Avatar
 
Join Date: Apr 2010
Location: hull
Posts: 129
Likes: 0
Received 0 Likes on 0 Posts
Default

stunning mate your car is mega
Old 02-05-2010, 06:39 PM
  #74  
DarrinDD
Regular Contributor
Thread Starter
 
DarrinDD's Avatar
 
Join Date: May 2009
Location: Wokingham
Posts: 231
Likes: 0
Received 0 Likes on 0 Posts
Default

Pictures as promised.

Name:  DSC_0018-1.jpg
Views: 2418
Size:  80.0 KB

Name:  DSC_0024-1.jpg
Views: 2174
Size:  218.6 KB

Name:  DSC_0025-2.jpg
Views: 2317
Size:  153.8 KB

Name:  DSC_0027-1.jpg
Views: 2163
Size:  153.2 KB

Name:  DSC_0022.jpg
Views: 2222
Size:  113.9 KB

Name:  DSC_0015.jpg
Views: 2294
Size:  108.1 KB

Name:  DSC_0020-1.jpg
Views: 2117
Size:  96.2 KB

Name:  DSC_0038-1.jpg
Views: 2358
Size:  95.5 KB

Name:  DSC_0031-1.jpg
Views: 2074
Size:  86.5 KB

Name:  DSC_0032.jpg
Views: 2350
Size:  97.1 KB

Name:  DSC_0033-2.jpg
Views: 2286
Size:  157.1 KB

Name:  DSC_0034-1.jpg
Views: 2205
Size:  86.0 KB

Name:  DSC_0036-3.jpg
Views: 2209
Size:  110.0 KB

Name:  DSC_0045-1.jpg
Views: 2281
Size:  113.4 KB


And the removable front end. Its held on very securely. Im very pleased!

Name:  DSC_0041-3.jpg
Views: 2088
Size:  99.2 KB

Name:  DSC_0040.jpg
Views: 2281
Size:  107.2 KB

Name:  DSC_0039-1.jpg
Views: 2189
Size:  79.6 KB

Name:  DSC_0043-3.jpg
Views: 2031
Size:  159.5 KB


Car will be cleaned out and left for the next month or so. I have bugger all money to do anything to it. I need to get some quotes for respray work as well. Still undecided on the colour.
Old 03-05-2010, 05:47 PM
  #75  
DarrinDD
Regular Contributor
Thread Starter
 
DarrinDD's Avatar
 
Join Date: May 2009
Location: Wokingham
Posts: 231
Likes: 0
Received 0 Likes on 0 Posts
Default

If anyone see's an ST150 gearbox with selector and cables, please let me know. I really need one!
Old 03-05-2010, 06:03 PM
  #76  
Zetecfiesta
PassionFord Post Whore!!
 
Zetecfiesta's Avatar
 
Join Date: Jan 2005
Location: Westhoughton Bolton
Posts: 4,186
Likes: 0
Received 0 Likes on 0 Posts
Default

some great work gone into your car!
Old 03-05-2010, 06:23 PM
  #77  
oibren85
If in Doubt Flat Out...
 
oibren85's Avatar
 
Join Date: Nov 2006
Location: Cambridgeshire
Posts: 1,079
Received 4 Likes on 4 Posts
Default

Quality build, will look really good once finished? was your carbon fibre roof off the shelf or was it custom made? looking for one for my FRS but cant get any quotes. How much was yours?

Cheers
Brendan
Old 03-05-2010, 06:51 PM
  #78  
DarrinDD
Regular Contributor
Thread Starter
 
DarrinDD's Avatar
 
Join Date: May 2009
Location: Wokingham
Posts: 231
Likes: 0
Received 0 Likes on 0 Posts
Default

Performance Trim for the Carbon Fibre parts. They workmanship is second to none.

Doubt they have an FRS mould though, so will be quite expensive.
Old 05-05-2010, 12:59 PM
  #79  
DarrinDD
Regular Contributor
Thread Starter
 
DarrinDD's Avatar
 
Join Date: May 2009
Location: Wokingham
Posts: 231
Likes: 0
Received 0 Likes on 0 Posts
Default

cheers for all the comments.

Had the day off today so got busy with some primer to cover up all the bare metal to stop it rusting.

First, the front end came off

Name:  DSC_0046-1.jpg
Views: 2028
Size:  222.3 KB

Name:  DSC_0047.jpg
Views: 2184
Size:  226.3 KB

how cool is that! :shades:

Then rubbed down the whole cage, removed a bit more sound deadening/glue and sprayed everything up.

Name:  DSC_0048-1.jpg
Views: 2168
Size:  137.0 KB

Name:  DSC_0049-1.jpg
Views: 2085
Size:  174.5 KB

Name:  DSC_0050-1.jpg
Views: 2166
Size:  124.8 KB

Name:  DSC_0051-1.jpg
Views: 2216
Size:  136.7 KB

It too me 2 cans of primer which soon ran out, so I found two small cans which were nearly empty...used them up too. So I had to switch to some hammerite to finish off the last bits. lol

I then thought I'd test fit my roof :wub:

Name:  DSC_0052-1.jpg
Views: 2265
Size:  154.5 KB

and from the inside.

Name:  DSC_0053-2.jpg
Views: 2296
Size:  127.8 KB

Fits nice and snug
Old 05-05-2010, 06:50 PM
  #80  
marky_g
Fleet Manager
 
marky_g's Avatar
 
Join Date: Aug 2004
Location: Essex
Posts: 6,231
Received 16 Likes on 15 Posts
Default

gonna be mental mate


Quick Reply: Fiesta Mk4 Rebuild



All times are GMT. The time now is 09:07 AM.