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Time Attack ST170 Build - 17/05/11 - More Engine Loom & Dash Stuff

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Old 27-04-2009, 09:32 PM
  #521  
Daveysaff
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Looks fantastic will
Makes me wanna do a superchrarged Zetec in my Mk3. Hmmmm...........
Old 28-04-2009, 08:28 PM
  #522  
youngben
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top stuff will! been trying to get hold of you on msn
Old 28-04-2009, 09:45 PM
  #523  
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Originally Posted by Will @ M Developments
Radders - the stickers were applied by Neil at Ford Fair last year when i was on the Fast Ford stand - i haven't got round to taking them off yet lol

'percybigun' - yeah, i was kinda surprised when i was offered the car, i always thought it was a keeper for Ian too!

Cockend - you buy me a nice new bonnet and i'll fit it
Got a spare standard panther black one if you want it
Old 28-04-2009, 09:54 PM
  #524  
Crowder
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loving all your work, just not keen on the body styling just doesnt seem to gel in pics? maybe in person its better though! cracking project though!!!!!
Old 28-04-2009, 10:36 PM
  #525  
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Originally Posted by COCHYN
Got a spare standard panther black one if you want it
Hmmm - Bring it up next time you're over
Old 28-04-2009, 10:56 PM
  #526  
Munch
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good stuff Will
Old 29-04-2009, 09:34 PM
  #527  
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Hopefully will make some more progress at the weekend!

Thanks for the feedback guys
Old 29-04-2009, 10:32 PM
  #528  
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looks awesome
Old 04-05-2009, 06:23 PM
  #529  
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Well, as i've sat and nursed my cold today i figured i'd write up the spec list...

Engine:

Modified Powerworks Supercharger

Custom Ratio Supercharger Pulley
Wizards Of Nos Direct Port Nitrous
2084cc Zetec
9.8:1 CR
Saenz Forged Conrods
IASA Forged Pistons
Knife Edged Nitrided Crankshaft
ACL Race Bearings (Big End & Mains)
CFM Billet Geared Oil Pump
ARP Main Cap Stud & Nut Kit
ARP2000 Rod Bolts
ARP Head Stud & Nut Kit
Custom Ported ST170 Head
CAT Cams Custom Profile Camshafts
CAT Cams Valvesprings & Retainers
Piper Vernier Pulleys
AEM Race ECU
Raychem DR25 Spec Custom Engine Loom

MSD Ignition Coil Pack
Magnecore 8.5mm Leads
Aquamist Race Spec Water Injection
Split Section Baffled Sump
Siemens 60lb/hr Injectors

Billet Fuel Rail
Carbon Fibre Oil Breather
Aeromotive A1000 Primary Pump

Aeromotive Fuel Filters (Pre Pump & Pre Rail)
Aeromotive Fuel Pressure Reg
Mocal Laminova Heat Exchanger



Transmission:

Getrag MT285 Gearbox

Straight Cut Short Ratio Final Drive Kit
Quaife ATB Differential
Clutchmasters FX400 Racing Clutch
CFM Quickshift

ARP Flywheel Bolts



Suspension & Wheels:

18x8” Compomotive CXT
Toyo R888 Tyres

KW Variant 2 Coilovers
Rear Camber Plates
Rose Jointed Tie Rods
Powerflex Polybushes


Brakes:


(Front)
AP Racing 362mm Semi Floating Rotors
Reyland Custom Bells
AP Racing 6 Pot Calipers
DS3000 Pads

(Rear)
Std ST170 Calipers & Discs
Mintex 1155 Pads


Interior:

Flocked Dash & Centre Console

Corbeau Pro Series Bucket Seats
5 Point Harnesses
AIM MXL Strada Dash

AEM Wideband Lambda Display
Aquamist 52mm Digital Controller
Nitrous Pressure Gauge

Custom Warning Lights
Highpower Systems Nitrous Maximiser
Pro Alloy Custom Fuel Swirl Pot
Relocated Dry Cell Battery
Carbon Fibre Doorcards
Old 04-05-2009, 06:27 PM
  #530  
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that's sum spec mate
Old 04-05-2009, 09:32 PM
  #531  
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Don't forget your 'Gear 7 2-Channel Power Switching Module' lol!
Old 05-05-2009, 09:50 PM
  #532  
woolford
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what manifold you using william??
Old 09-05-2009, 09:46 AM
  #533  
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Originally Posted by woolford
what manifold you using william??
Standard ST170 one, heatwrapped
Old 15-05-2009, 08:56 PM
  #534  
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Well done a little more:

Started off with a little more on the dash - some tidying up was needed:
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Then on to the fuel system.

Stripped back the connectors on the top of the tank to accept Aeroquip -6 push fit hose:
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Then set to on the swirl pot lines - found all my old black quip from my last project so used some of that as i found that there are very few places suitable to pass lines through the floor!

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Bulkhead connectors passed through the floor:

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Connected:

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From the underside:

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Loom has gone back to Fraser @ Prometheus for final adjustments - big thankyou to him for squeezing it into his busy schedule!

More as it happens!
Old 15-05-2009, 09:33 PM
  #535  
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ye you nicked my wiring space , i have to wait till tuesday lol
Old 15-05-2009, 09:40 PM
  #536  
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looking good mate
Old 16-05-2009, 10:12 AM
  #537  
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Looking good Will, are you only running one filter before the fuel pump and none after? Also where did your black aeroquip come from and are they for teflon lined pipe?
Old 16-05-2009, 02:18 PM
  #538  
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Originally Posted by RickDraper
Looking good Will, are you only running one filter before the fuel pump and none after? Also where did your black aeroquip come from and are they for teflon lined pipe?

Rick - running my pre pump filter in the boot and will run my pre rail filter in the engine bay (ultimately).

Black aeroquip came from Webster Race Engineering (ask for Ian Marshall).

Pipe isn't teflon lined - i've not personally experienced a car with short lines on a setup like mine breathing heavily but it is something i may ultimately change.


Got a little more done today:

Got the fuel feed bulkhead fitting in (the focus really does lack places to put these things through!):
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Made up the pump output to bulkhead line:
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And underneath:
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Ready for final P-clipping:
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Old 16-05-2009, 09:35 PM
  #539  
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Just an open question to all....why do people (not you specifically, Will) use the expensive aeroquip teflon/ptfe lined for long under-car runs? I can't see any particular advantage compared to using a solid pipe as per oem? Also surely a solid pipe offers better fire-resistance than the braided hose; is immune from chaffing/wear and is less likely to be punctured/split?

Chris
Old 17-05-2009, 06:14 PM
  #540  
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Originally Posted by cjwood555
Just an open question to all....why do people (not you specifically, Will) use the expensive aeroquip teflon/ptfe lined for long under-car runs? I can't see any particular advantage compared to using a solid pipe as per oem? Also surely a solid pipe offers better fire-resistance than the braided hose; is immune from chaffing/wear and is less likely to be punctured/split?

Chris
My personal take on it is:

Consistent internal diameter through - no changes, step downs, step ups etc.

The fittings are far more secure than just jubilee clips - all my high pressure stuff is on aeroquip.

Hard pipes are succeptable to permanent damage - if you clip a speed bump at an angle, a hard pipe can be crimped and restricted, a braided hose will maybe suffer some damage to the braid but the rubber inside won't deform.
Old 17-05-2009, 10:30 PM
  #541  
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All good points. I suppose it therefore boils down to personal preference? What you say about a solid pipe being squashed and restricted is possibly the strongest point in favour of hoses, I guess, as it could potential cause the engine to run lean?

Did you get the dash wiring info through ok?

Hope all is going well

Chris

Last edited by cjwood555; 17-05-2009 at 10:32 PM.
Old 18-05-2009, 07:38 PM
  #542  
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Good work Will.
Old 18-05-2009, 09:32 PM
  #543  
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Well, fuel lines are now P-clipped in place throughout:
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Fuel feed into the rail:
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Regulator mocked up:
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Magnetic oil drain plug for the gearbox:
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5 Litres of this later...
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And the wiring loom came back from Fraser - really pleased with his work!
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And once i've confirmed the final pin out i can terminate the mating half myself:
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Planning to crack on with the wiring tomorrow!
Old 18-05-2009, 09:39 PM
  #544  
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great work, fuel install looks well neat and tidy
Old 18-05-2009, 11:12 PM
  #545  
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I must ask where you buy those loom multi plugs? Do they have a special name as I've searched with no luck lol

Thanks.
Old 18-05-2009, 11:18 PM
  #546  
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deutsch Autosport.

dont expect them to be Ł5 a plug a 37 way connector is about Ł50 per side.

also you need suitable crimpers if you dont have them, which im guessing you dont, so another Ł300 +
Old 19-05-2009, 06:05 AM
  #547  
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Not cheap Ryan

Will, everything is looking tip top. How much more do you have to do before the key is turned?
Old 19-05-2009, 08:09 AM
  #548  
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Are they in anyway different to standard milspec multis?
Old 19-05-2009, 12:37 PM
  #549  
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Originally Posted by AquariousRS
Not cheap Ryan

Will, everything is looking tip top. How much more do you have to do before the key is turned?
Potentially lots

Just tried to bleed the clutch up and can't get any pedal feel
Old 19-05-2009, 03:02 PM
  #550  
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Nice one Will


Are they Group A Cable ties tho?
Old 19-05-2009, 03:32 PM
  #551  
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Great work as always! Quick q: what power will it be running without nitrous you think?

And I also read back before and couldn't work it out but why have you chosen to do away with the VVT?

Cheers!
Old 19-05-2009, 03:34 PM
  #552  
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Originally Posted by cjwood555
Are they in anyway different to standard milspec multis?
depends on what ones are used, as there are 5 different key ways.

think there are about 10 different AS stlyes.

just done a loom with 25 deutsch connectors, good damn that wasnt cheap

will car looks proper cool mate, your certainly not cutting any corners which is really nice to see.
Old 19-05-2009, 05:09 PM
  #553  
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Well, got the clutch sorted... and the brakes... and done *some* of the wiring...

Pics to follow later
Old 19-05-2009, 05:11 PM
  #554  
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Originally Posted by Will @ M Developments
Potentially lots

Just tried to bleed the clutch up and can't get any pedal feel
Did you sort this?

Not sure if it's the same but I bled my impreza clutch the other day and had no pedal, turns out the bleed nipple has to be at highest point of slave cylinder (which means unbolting it and tipping it up while bleeding so the air goes to the top and the nipple)

As I say, may not be the same but you never know!

Nice work by the way.
Old 19-05-2009, 05:13 PM
  #555  
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darn, sorry too slow posting lol
Old 19-05-2009, 07:07 PM
  #556  
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So, after sorting the clutch and rebleeding it and the brakes...

Cracked on with the wiring

Battery is now located in the boot so completed all the relocation wiring:
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Wiring behind the dash and is protected with convolute for the kill switch:
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The switched ignition fuse box for all the ancilliaries:
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Anyone want to finish off for me?
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Last day on it tomorrow so we'll see what that brings!
Old 19-05-2009, 08:43 PM
  #557  
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Will your wiring is nothing compared to my mess thats currently sat in my car.

Doing well though. Really ought to come and have a look at all the close up details your have done to this car. Awesome work.
Old 20-05-2009, 08:19 AM
  #558  
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Cracking fella, looking forward to seeing the difference in performance etc. after its done
Old 20-05-2009, 11:07 AM
  #559  
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Very cool....fuel system is awesome... love the use of the bulkhead connectors in the boot
Old 20-05-2009, 09:32 PM
  #560  
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Sooo - this afternoons progress

Decided to fit the EGT (Exhaust Gas Temperature) probe while i could - save having to do it later...

Step 1 - Cut back heatwrap and drill hole:
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Step 2 - Hammer fitting into hole to ensure gas tight fit!
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Step 3 - TIG weld:
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Step 4 - Fit probe:


Step 5 - Rewrap area and spray with heat seal paint:
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Step 6 - Refit to car:
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Next task was the Laminova oil to water heat exchanger - fitted the adaptors into the take off plate:
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Made a mock up water hose and trial fitted the cooler:
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Started on the lines:
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And fitted the new oil temp and oil pressure sensors:
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Fitted new oil filter complete with Black Hole filter magnets:
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So by the end of the afternoon:
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Will update more as it happens!


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