My '88 Sapphire RS Cosworth 2wd (update 23.04.11)
#81
Me Cossie Runs Atlast!!!!
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Cheers Marco
I was at Ford today and the tank costs appr. the same as shown in Microcat so I'll go for a aftermarket one I guess.
Thanks to James (bigjim172000) I got a full set of clips to the inner arches today. All four wings were also available at Ford so they are ordered as well![Big Grin](https://passionford.com/forum/images/smilies/icon_biggrin.gif)
![Wink](https://passionford.com/forum/images/smilies/icon_wink.gif)
Thanks to James (bigjim172000) I got a full set of clips to the inner arches today. All four wings were also available at Ford so they are ordered as well
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#82
I've found that life I needed.. It's HERE!!
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Great, many thanks for the info and pictures
Have looked at some aftermarket tanks here in Norway today but none of them got the collector inside. Btw, have you used the original tank strap from Ford? I read somewhere that they didn't fit so good on aftermarket thanks.
I've been thinking of painting the underbody white but is there some other good solutions except from spraying the color base on?
![Grin](https://passionford.com/forum/images/smilies/icon_smile.gif)
I've been thinking of painting the underbody white but is there some other good solutions except from spraying the color base on?
![Rolling Eyes](https://passionford.com/forum/images/smilies/icon_rolleyes.gif)
Well I went a different route with mine and waxoyled the underside of mine by brushing it on... I really like the black underside against the white body myself and am really happy with it, depends what look you're after I suppose....
![Wink](https://passionford.com/forum/images/smilies/icon_wink.gif)
#84
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![Wink](https://passionford.com/forum/images/smilies/icon_wink.gif)
I only use common degreaser to spray on and a lot of paper to get the dirt off. Last sunday I cleaned the rest of the underside like under the tank, spare wheel bottom etc. Going to take some pictures of it in the weekend. Haven't got time to do any progress on the car this week
![Sad](https://passionford.com/forum/images/smilies/icon_sad.gif)
#86
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No problem pal ![Grin](https://passionford.com/forum/images/smilies/icon_smile.gif)
Let's hope it will only be going over this winter as I really want to drive my saff next summer. I must fix three broken bolts to the manifold as well as it is causing much vibration and noise on the turbo side, but I guess that won't take such time. But you know, once you've started....
It's cold in Norway now so I must get hold of a heater for the garage before I can do any more work, or else I'll get stuck under the car freezing to death...
![Grin](https://passionford.com/forum/images/smilies/icon_smile.gif)
Let's hope it will only be going over this winter as I really want to drive my saff next summer. I must fix three broken bolts to the manifold as well as it is causing much vibration and noise on the turbo side, but I guess that won't take such time. But you know, once you've started....
It's cold in Norway now so I must get hold of a heater for the garage before I can do any more work, or else I'll get stuck under the car freezing to death...
#87
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Little update as I have bought some new parts.
Goodridge braided brake hoses.
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Driveshaft boot kit.
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Bosch 941 pump, Motorcraft filter, braided hose between tank and pump and banjo bolts.
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Track rod ends.
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QH suspension arms.
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New fuel cradle. It's missing one clamp but are going to fix the one from the old bracket.
![Name: cosresto49.jpg
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Diff mount from mc2racing.
![Name: cosresto50.jpg
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Battery on the camera was of course empty when I was in the garage previous weekend but I have cleaned most of the back now. Took the bumper off and spotted a little area with rust that I must fix. In the weekend I will probably begin cleaning the rest of the underside as I have decided to paint it all white. Looking forward to it....ehhh not!
Goodridge braided brake hoses.
![Name: cosresto45.jpg
Views: 830
Size: 103.5 KB](https://passionford.com/forum/attachments/restorations-rebuilds-and-projects/110834d1501884623-my-88-sapphire-rs-cosworth-2wd-update-23-04-11-cosresto45.jpg)
Driveshaft boot kit.
![Name: cosresto46.jpg
Views: 755
Size: 107.8 KB](https://passionford.com/forum/attachments/restorations-rebuilds-and-projects/110835d1501884623-my-88-sapphire-rs-cosworth-2wd-update-23-04-11-cosresto46.jpg)
Bosch 941 pump, Motorcraft filter, braided hose between tank and pump and banjo bolts.
![Name: cosresto47.jpg
Views: 794
Size: 145.9 KB](https://passionford.com/forum/attachments/restorations-rebuilds-and-projects/110836d1501884623-my-88-sapphire-rs-cosworth-2wd-update-23-04-11-cosresto47.jpg)
Track rod ends.
![Name: cosresto48.jpg
Views: 787
Size: 112.1 KB](https://passionford.com/forum/attachments/restorations-rebuilds-and-projects/110837d1501884623-my-88-sapphire-rs-cosworth-2wd-update-23-04-11-cosresto48.jpg)
QH suspension arms.
![Name: cosresto51.jpg
Views: 762
Size: 128.3 KB](https://passionford.com/forum/attachments/restorations-rebuilds-and-projects/110838d1501884623-my-88-sapphire-rs-cosworth-2wd-update-23-04-11-cosresto51.jpg)
New fuel cradle. It's missing one clamp but are going to fix the one from the old bracket.
![Name: cosresto49.jpg
Views: 1008
Size: 101.1 KB](https://passionford.com/forum/attachments/restorations-rebuilds-and-projects/110839d1501884623-my-88-sapphire-rs-cosworth-2wd-update-23-04-11-cosresto49.jpg)
Diff mount from mc2racing.
![Name: cosresto50.jpg
Views: 800
Size: 102.1 KB](https://passionford.com/forum/attachments/restorations-rebuilds-and-projects/110840d1501884623-my-88-sapphire-rs-cosworth-2wd-update-23-04-11-cosresto50.jpg)
Battery on the camera was of course empty when I was in the garage previous weekend but I have cleaned most of the back now. Took the bumper off and spotted a little area with rust that I must fix. In the weekend I will probably begin cleaning the rest of the underside as I have decided to paint it all white. Looking forward to it....ehhh not!
#92
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Many thanks mates ![Big Grin](https://passionford.com/forum/images/smilies/icon_biggrin.gif)
@mirkules: Can't wait to mount all the new and shiny parts, that's no doubt the best part of it, but I have a lot of work in front of me before that stage. Hope to get some work done in the weekend but it's Christmas party at the work today so we'll see how crapulous I am tomorrow first, lol.
![Big Grin](https://passionford.com/forum/images/smilies/icon_biggrin.gif)
@mirkules: Can't wait to mount all the new and shiny parts, that's no doubt the best part of it, but I have a lot of work in front of me before that stage. Hope to get some work done in the weekend but it's Christmas party at the work today so we'll see how crapulous I am tomorrow first, lol.
#102
Too many posts.. I need a life!!
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looking good as ever, stian!
but you need to adjust one of the rubber-things on the fuelpump-cradle itself, its all twisted up! cant have that in such a nice car...
looking forward to seeing you trashing it at autoslaloms and valerbanen!
but you need to adjust one of the rubber-things on the fuelpump-cradle itself, its all twisted up! cant have that in such a nice car...
looking forward to seeing you trashing it at autoslaloms and valerbanen!
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#103
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Cheers Ole
Yep, I know, going to ask my Ford dealer if it's possible to get some new ones. If not I must try to fix them on sort of way.
Looking forward to drive the car again also, hopefully next season. Well, time to go to the garage now. Updates follows tonight
![Grin](https://passionford.com/forum/images/smilies/icon_smile.gif)
Looking forward to drive the car again also, hopefully next season. Well, time to go to the garage now. Updates follows tonight
![Wink](https://passionford.com/forum/images/smilies/icon_wink.gif)
#104
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It's time for a little update again. Since the battery on the camera was empty last weekend I wasn't able to snap some pics but here is what it looked like before I started with the sandpaper.
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![Name: cosresto56.jpg
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I also removed the bumper, was a little bit nervous of what I was going to see but it looks good under here also.
![Name: cosresto57.jpg
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![Name: cosresto58.jpg
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![Name: cosresto59.jpg
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Here is the spot of rust I was talking about![Sad](https://passionford.com/forum/images/smilies/icon_sad.gif)
![Name: cosresto60.jpg
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And after some rusteater it looked like this...
![Name: cosresto61.jpg
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Seen from the other side.
![Name: cosresto61_2.jpg
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Here is how it looks like now.
![Name: cosresto62.jpg
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As you can spot in the background and also underneath the car I have removed both fuelpipes that goes to the fuel rail and regulator + the brake pipe.
![Name: cosresto63.jpg
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Size: 113.0 KB](https://passionford.com/forum/attachments/restorations-rebuilds-and-projects/110853d1501884623-my-88-sapphire-rs-cosworth-2wd-update-23-04-11-cosresto63.jpg)
![Name: cosresto64.jpg
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![](http://img.photobucket.com/albums/v620/StianS/88%20RS%20Cosworth/Underbody%20restoration/cosresto65.jpg)
![Name: cosresto66.jpg
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![Name: cosresto67.jpg
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I'm a little unsure of what to do with the fuel and brake pipes. Should I go for braided hoses all the way or make some replacement pipes?
![Name: cosresto52.jpg
Views: 737
Size: 130.6 KB](https://passionford.com/forum/attachments/restorations-rebuilds-and-projects/110841d1501884623-my-88-sapphire-rs-cosworth-2wd-update-23-04-11-cosresto52.jpg)
![Name: cosresto53.jpg
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Size: 170.7 KB](https://passionford.com/forum/attachments/restorations-rebuilds-and-projects/110842d1501884623-my-88-sapphire-rs-cosworth-2wd-update-23-04-11-cosresto53.jpg)
![Name: cosresto54.jpg
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![Name: cosresto55.jpg
Views: 800
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![Name: cosresto56.jpg
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Size: 126.3 KB](https://passionford.com/forum/attachments/restorations-rebuilds-and-projects/110845d1501884623-my-88-sapphire-rs-cosworth-2wd-update-23-04-11-cosresto56.jpg)
I also removed the bumper, was a little bit nervous of what I was going to see but it looks good under here also.
![Name: cosresto57.jpg
Views: 775
Size: 97.7 KB](https://passionford.com/forum/attachments/restorations-rebuilds-and-projects/110846d1501884623-my-88-sapphire-rs-cosworth-2wd-update-23-04-11-cosresto57.jpg)
![Name: cosresto58.jpg
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![Name: cosresto59.jpg
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Here is the spot of rust I was talking about
![Sad](https://passionford.com/forum/images/smilies/icon_sad.gif)
![Name: cosresto60.jpg
Views: 724
Size: 132.0 KB](https://passionford.com/forum/attachments/restorations-rebuilds-and-projects/110849d1501884623-my-88-sapphire-rs-cosworth-2wd-update-23-04-11-cosresto60.jpg)
And after some rusteater it looked like this...
![Name: cosresto61.jpg
Views: 825
Size: 127.9 KB](https://passionford.com/forum/attachments/restorations-rebuilds-and-projects/110850d1501884623-my-88-sapphire-rs-cosworth-2wd-update-23-04-11-cosresto61.jpg)
Seen from the other side.
![Name: cosresto61_2.jpg
Views: 772
Size: 110.1 KB](https://passionford.com/forum/attachments/restorations-rebuilds-and-projects/110851d1501884623-my-88-sapphire-rs-cosworth-2wd-update-23-04-11-cosresto61_2.jpg)
Here is how it looks like now.
![Name: cosresto62.jpg
Views: 814
Size: 105.6 KB](https://passionford.com/forum/attachments/restorations-rebuilds-and-projects/110852d1501884623-my-88-sapphire-rs-cosworth-2wd-update-23-04-11-cosresto62.jpg)
As you can spot in the background and also underneath the car I have removed both fuelpipes that goes to the fuel rail and regulator + the brake pipe.
![Name: cosresto63.jpg
Views: 811
Size: 113.0 KB](https://passionford.com/forum/attachments/restorations-rebuilds-and-projects/110853d1501884623-my-88-sapphire-rs-cosworth-2wd-update-23-04-11-cosresto63.jpg)
![Name: cosresto64.jpg
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Size: 114.3 KB](https://passionford.com/forum/attachments/restorations-rebuilds-and-projects/110854d1501884623-my-88-sapphire-rs-cosworth-2wd-update-23-04-11-cosresto64.jpg)
![](http://img.photobucket.com/albums/v620/StianS/88%20RS%20Cosworth/Underbody%20restoration/cosresto65.jpg)
![Name: cosresto66.jpg
Views: 766
Size: 112.9 KB](https://passionford.com/forum/attachments/restorations-rebuilds-and-projects/110855d1501884623-my-88-sapphire-rs-cosworth-2wd-update-23-04-11-cosresto66.jpg)
![Name: cosresto67.jpg
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I'm a little unsure of what to do with the fuel and brake pipes. Should I go for braided hoses all the way or make some replacement pipes?
#107
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Here you can see what's needed Stian ![Big Grin](https://passionford.com/forum/images/smilies/icon_biggrin.gif)
https://passionford.com/forum/general-car-related-discussion/268932-my-list-of-aeroquip-parts-for-doing-my-4x4-fuel-lines.html
Not done myself but tempted to do
![Big Grin](https://passionford.com/forum/images/smilies/icon_biggrin.gif)
https://passionford.com/forum/general-car-related-discussion/268932-my-list-of-aeroquip-parts-for-doing-my-4x4-fuel-lines.html
Not done myself but tempted to do
![Wink](https://passionford.com/forum/images/smilies/icon_wink.gif)
#108
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Great, I'll take a look then ![Big Grin](https://passionford.com/forum/images/smilies/icon_biggrin.gif)
I need a new hose from the filter to the 941 pump and the banjo unions have both 8mm pipe tail. Noticed now that the original banjo unions were a size smaller so I can't use the original hose. Anyone knows what hose size that is used for 8mm pipe tail?
![Big Grin](https://passionford.com/forum/images/smilies/icon_biggrin.gif)
I need a new hose from the filter to the 941 pump and the banjo unions have both 8mm pipe tail. Noticed now that the original banjo unions were a size smaller so I can't use the original hose. Anyone knows what hose size that is used for 8mm pipe tail?
#109
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Here's a little update. Managed to get the gearbox out today, good to have it out since I'm able to clean the whole underside now.
I think I must blast and powdercoat this as well then![Grin](https://passionford.com/forum/images/smilies/icon_smile.gif)
![Name: cosresto69.jpg
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Good clearance under here now.
![Name: cosresto70.jpg
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A pic from last sunday's work with peeling of the undersealing. Looking forward to continue next weekend.
I think I must blast and powdercoat this as well then
![Grin](https://passionford.com/forum/images/smilies/icon_smile.gif)
![Name: cosresto69.jpg
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Size: 187.0 KB](https://passionford.com/forum/attachments/restorations-rebuilds-and-projects/110858d1501884623-my-88-sapphire-rs-cosworth-2wd-update-23-04-11-cosresto69.jpg)
Good clearance under here now.
![Name: cosresto70.jpg
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Size: 181.5 KB](https://passionford.com/forum/attachments/restorations-rebuilds-and-projects/110859d1501884623-my-88-sapphire-rs-cosworth-2wd-update-23-04-11-cosresto70.jpg)
A pic from last sunday's work with peeling of the undersealing. Looking forward to continue next weekend.
![Name: cosresto71.jpg
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#111
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bloody hell how clean is that
good work being done here i cant wait to start on mine next year ive all ready bought loads of new parts ready for it
good work being done here i cant wait to start on mine next year ive all ready bought loads of new parts ready for it
#115
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Finally a litte update again. Been really busy this month but managed to work on the car the past two days. Didn't think I was going to get finished with peeling of the undersealing but I'm very near now - my arms are tired today....lol
Passenger floor done I would say.
![Name: cosresto75.jpg
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![Name: cosresto76.jpg
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Took off the sideskirts as well. Will do a little resto on these with new paint and those "fantastic" clips.
![Name: cosresto77.jpg
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Both donut bushes in the rear beam and trailing arms are now out so all the parts is actually ready to be blastered and powdercoated. Think I have changed my mind regarding the bushes in the trailing arms, the original ones seems to be very loosen so I guess I'll put in some new Powerflex ones.
Have also bought a new Sparco strut brace for rear, hope this will relieve the tops enough when using coilovers.
Passenger floor done I would say.
![Name: cosresto75.jpg
Views: 816
Size: 206.3 KB](https://passionford.com/forum/attachments/restorations-rebuilds-and-projects/110864d1501884623-my-88-sapphire-rs-cosworth-2wd-update-23-04-11-cosresto75.jpg)
![Name: cosresto76.jpg
Views: 817
Size: 185.1 KB](https://passionford.com/forum/attachments/restorations-rebuilds-and-projects/110865d1501884623-my-88-sapphire-rs-cosworth-2wd-update-23-04-11-cosresto76.jpg)
Took off the sideskirts as well. Will do a little resto on these with new paint and those "fantastic" clips.
![Name: cosresto77.jpg
Views: 776
Size: 103.6 KB](https://passionford.com/forum/attachments/restorations-rebuilds-and-projects/110866d1501884623-my-88-sapphire-rs-cosworth-2wd-update-23-04-11-cosresto77.jpg)
Both donut bushes in the rear beam and trailing arms are now out so all the parts is actually ready to be blastered and powdercoated. Think I have changed my mind regarding the bushes in the trailing arms, the original ones seems to be very loosen so I guess I'll put in some new Powerflex ones.
Have also bought a new Sparco strut brace for rear, hope this will relieve the tops enough when using coilovers.
#118
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Thanks cossie boys
Well, it's not the fastest updates like some of the other ones around here but I have plenty of time and love to work on the car. Finally I can start thinking of painting the underside soon, looking forward to see it all with new fresh white colour
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![Big Grin](https://passionford.com/forum/images/smilies/icon_biggrin.gif)