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Alternative for the standard cos alternator

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Old 10-08-2009, 08:19 PM
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Default Alternative for the standard cos alternator

Im after a smaller alt for my engine anyone have an alternative that isnt
Mega expensive ????
Old 10-08-2009, 08:35 PM
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Brise but not cheap sorry
Old 10-08-2009, 08:41 PM
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Originally Posted by Its Dave
Brise but not cheap sorry
I have seen them and are mega money :-(
I thought someone may have fitted a little Jap one on the cos engine
There are some small nippon denso ones about just dont want to mess around if some one has allready done it..
Old 11-08-2009, 08:43 PM
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Anyone .
Old 11-08-2009, 08:52 PM
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loose the pas & move it over to the cool side of the motor
Old 11-08-2009, 10:51 PM
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Originally Posted by blacky.
loose the pas & move it over to the cool side of the motor
Is there a special bracket i need to relocate it or do i have to make one up myself ??
Old 12-08-2009, 11:59 AM
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Here you go

Mock up :

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Finished / blinged components :

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Its a common choice in the kit car world.

Mine cost me about £57 all in new from the states - Alternatorlady on ebay Guess the exchange rate has spoiled that option though ...

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Old 12-08-2009, 12:01 PM
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Should have added that pollyx used the same unit (and tension bracket ) but moved it to the other side - there is a thread on here about it
Old 12-08-2009, 12:11 PM
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Hi Daz,

Off topic, how,s the build all going mate??
Old 12-08-2009, 06:05 PM
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Found on many jap cars, just be aware that a few are single phase, but these tend to be tiny engined ones, or some oddball french cars.
tabetha
Old 12-08-2009, 06:20 PM
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whats the current output on these though ?
Old 12-08-2009, 06:29 PM
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Originally Posted by markk


whats the current output on these though ?
......nothing daft lad....no belts on it..................
Old 12-08-2009, 07:22 PM
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Originally Posted by WD Pro
Here you go

Mock up :





Finished / blinged components :







Its a common choice in the kit car world.

Mine cost me about £57 all in new from the states - Alternatorlady on ebay Guess the exchange rate has spoiled that option though ...
Very nice just what i need
Have u any part No.s ???
Old 12-08-2009, 07:24 PM
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Originally Posted by Staffi.
Hi Daz,

Off topic, how,s the build all going mate??
Its going ok mate
More measuring than cutting though..
Old 13-08-2009, 05:02 AM
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Will this fit an escos? it has a polly rib bely, can you just change the pulley? what current output does it have? who makes them, what manufacturer thanks.
Tony.
Old 13-08-2009, 11:36 AM
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Originally Posted by markk

whats the current output on these though ?
Originally Posted by ossie cossie
Will this fit an escos? it has a polly rib bely, can you just change the pulley? what current output does it have? who makes them, what manufacturer thanks.
Tony.
It was bought as a 50amp but I think that relates to 40 amp nominal, bear in mind the car this is going on – Dax rush.

The only electrics it will have (other than what’s needed to run the engine) are things it needs to be road legal therefore no heater / wipers / window motors / central locking / heated screen etc i.e. just bulbs only. Even then, every bulb on the car is LED other than the headlights.

I defo wouldn’t be putting one of these on a ‘road spec’ or ‘modern’ car

WD
Old 13-08-2009, 11:43 AM
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Originally Posted by Alg1k
Very nice just what i need
Have u any part No.s ???
It appears that alternatorlady doesn’t have any for sale at the moment but there are a few listed here :

http://motors.shop.ebay.com/i.html?_kw=CHEVY&_kw=MINI&_kw=ALTERNATOR&_kw=STREE T&_kw=ROD&_kw=RACE&_ckw=DENSO&_trksid=p4506.m104.l 1199

I have checked my receipt etc and it doesn’t show any part numbers and the listing has now passed its sell by date so I will have a look on the actual unit tonight and get the ID off the name plate. The only thing I can remember for sure is that’s it’s a Nippon Denso 50 / 40 amp unit and is capable of one wire connection. The price I paid also included the wiring plug – Demon Thieves want £15.65 just for the plug …

I believe it to be the same unit that Brise market - DT sell those at about £165 for the 40 amp version …

Note that there are options on the same model / casing / amp spec which affect where the multi plug and the main wire attach to the back. Then of course you can get the rewound versions - 95 amps, £485 …

I have the following if it’s any use :

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I found this on the net when looking around for what would fit. Same dimensions etc but that version has the other wire / plug positions. I have the PDF version which is easier to read – pm me you email if you want it.

The block mounting bracket came off the scrap yard (off a pinto) but I cant remember the model / year / spec etc and have since machined the cast ford part numbers off it so it looked better painted

The pulley was to my design made by Chris at CDF. It was originally for a twin v belt but I ended up turning the front v off and moving the alternator forward as the rear belt fouled with the dry sump pump pulley. I could have run with just the front belt on but I thought it better to take the front groove off and move the unit forward a belt pitch to a) give more manifold clearance b) save a bit of rotational weight and c) save a bit of leverage on the alternator bearing. Note that I also had the pulley made slightly smaller than standard to put a bit more charge back in during normal driving.

It is only because of moving the unit forward that I ended up with the stainless spacer for the mounting block shown on the picture – I originally modified the mount so the alternator bolted straight on with no spacers etc.

The belt tensioning strap was my design and is perfect for the size of alternator / belt length without having to slacken / re tighten the end that bolts to the water pump each time the belt is changed / adjusted (very tight engine bay). I had four of these laser cut, gave two away and stu twisted my arm and took the last one / my spare. Due to our current situation at work I can’t get any more cut but if you don’t get sorted with something I can send you the profile that any fabricator with a laser cutter should be able to upload and cut for you at a ‘nominal’ cost. I can do the same with the pulley drawing and model to if you wish – let me know

WD
Old 13-08-2009, 11:52 AM
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i was gonna post " jap cars have smaller alternators" but thats been done now

jap cars tend to have tensioners rather than the alt as a tensioner though

theres a company , http://www.sovereignltd.co.uk/

these guys are prob the biggest aftermarket supplier and make them for a few companys who then label them as there own

hope that helps a bit
Old 13-08-2009, 03:43 PM
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Originally Posted by WD Pro
It appears that alternatorlady doesn’t have any for sale at the moment but there are a few listed here :

http://motors.shop.ebay.com/i.html?_kw=CHEVY&_kw=MINI&_kw=ALTERNATOR&_kw=STREE T&_kw=ROD&_kw=RACE&_ckw=DENSO&_trksid=p4506.m104.l 1199

I have checked my receipt etc and it doesn’t show any part numbers and the listing has now passed its sell by date so I will have a look on the actual unit tonight and get the ID off the name plate. The only thing I can remember for sure is that’s it’s a Nippon Denso 50 / 40 amp unit and is capable of one wire connection. The price I paid also included the wiring plug – Demon Thieves want £15.65 just for the plug …

I believe it to be the same unit that Brise market - DT sell those at about £165 for the 40 amp version …

Note that there are options on the same model / casing / amp spec which affect where the multi plug and the main wire attach to the back. Then of course you can get the rewound versions - 95 amps, £485 …

I have the following if it’s any use :



I found this on the net when looking around for what would fit. Same dimensions etc but that version has the other wire / plug positions. I have the PDF version which is easier to read – pm me you email if you want it.

The block mounting bracket came off the scrap yard (off a pinto) but I cant remember the model / year / spec etc and have since machined the cast ford part numbers off it so it looked better painted

The pulley was to my design made by Chris at CDF. It was originally for a twin v belt but I ended up turning the front v off and moving the alternator forward as the rear belt fouled with the dry sump pump pulley. I could have run with just the front belt on but I thought it better to take the front groove off and move the unit forward a belt pitch to a) give more manifold clearance b) save a bit of rotational weight and c) save a bit of leverage on the alternator bearing. Note that I also had the pulley made slightly smaller than standard to put a bit more charge back in during normal driving.

It is only because of moving the unit forward that I ended up with the stainless spacer for the mounting block shown on the picture – I originally modified the mount so the alternator bolted straight on with no spacers etc.

The belt tensioning strap was my design and is perfect for the size of alternator / belt length without having to slacken / re tighten the end that bolts to the water pump each time the belt is changed / adjusted (very tight engine bay). I had four of these laser cut, gave two away and stu twisted my arm and took the last one / my spare. Due to our current situation at work I can’t get any more cut but if you don’t get sorted with something I can send you the profile that any fabricator with a laser cutter should be able to upload and cut for you at a ‘nominal’ cost. I can do the same with the pulley drawing and model to if you wish – let me know

WD
Thats great any info you find of the alt wil be much apreciated as i need to do this conversion
The tensioner bar profile would be great also
Thanks Darren.
Old 13-08-2009, 05:58 PM
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The label has the following printed on :

Denso Made In Japan
IC Regulator Built In
129423-77200
12v
10 12 11 - 1170

It has a diagram for the connection plug connections P, IG & L

It also has 6J 13 stamped into the label.

I am on the phone at the moment so can't send you the file until the morning. If you have someone in mind to do the laser cutting just check they can read dwg or dxf file formats - I will send it in both unless you tell me otherwise - pm me your email

Cheers,

WD
Old 13-08-2009, 06:23 PM
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that's a tractor alternator !!!!


http://cgi.ebay.com/ebaymotors/ALTER...91610001r33541
Old 13-08-2009, 07:24 PM
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And a kit car one
Old 13-08-2009, 07:52 PM
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that is hardley enough to run a cossie engine on full chat let alone a car with ancilleries, kit car will prob just be ok, the fuel pump alone can draw 15 - 20 amps ! then you have the injector coils, personally its too low the more i think about it for a cossy engine, when you factor in all the engine components, ecu and fuel pump.
Old 13-08-2009, 09:21 PM
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I have found this one
http://www.vicic.com.tw/alternators/vdn10751101.htm
AND THIS
http://www.vicic.com.tw/alternators/gvd11102.htm
Old 13-08-2009, 09:49 PM
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Originally Posted by markk
that is hardley enough to run a cossie engine on full chat let alone a car with ancilleries, kit car will prob just be ok, the fuel pump alone can draw 15 - 20 amps ! then you have the injector coils, personally its too low the more i think about it for a cossy engine, when you factor in all the engine components, ecu and fuel pump.
There are a few others with higher spec than me running these units with no problems so far I will defo be keeping a close eye on it though ! A volt meter with a alarm will be monitoring the fuel pump feed ...

When I finally finish it the unit above might be for sale
Old 13-08-2009, 09:53 PM
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Originally Posted by WD Pro
There are a few others with higher spec than me running these units with no problems so far I will defo be keeping a close eye on it though ! A volt meter with a alarm will be monitoring the fuel pump feed ...

When I finally finish it the unit above might be for sale

thats what development is all about pal
Old 14-08-2009, 01:34 AM
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if its any good i have a cossie altinator for saleor are you just wanting a more compact one?

Last edited by CRAIG HAYTER; 14-08-2009 at 01:36 AM.
Old 14-08-2009, 09:02 PM
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Originally Posted by CRAIG HAYTER
if its any good i have a cossie altinator for saleor are you just wanting a more compact one?
More compact one cheers anyway.
Old 15-08-2009, 01:07 PM
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well bugger me the 110A one fits a landcruiser we have literally millions of them here in OZ. Looks like i will be getting me one of them.
Old 15-08-2009, 01:23 PM
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Originally Posted by Alg1k
Im after a smaller alt for my engine anyone have an alternative that isnt
Mega expensive ????
don't skimp on the dolly now daz lol
Old 15-08-2009, 10:35 PM
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Originally Posted by panelbeater
don't skimp on the dolly now daz lol
Its not for the Dolly
Its for my new track toy
Thats got my Dolly engine in it,,

Last edited by Alg1k; 15-08-2009 at 10:36 PM.
Old 15-08-2009, 11:30 PM
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Originally Posted by Alg1k
Its not for the Dolly
Its for my new track toy
Thats got my Dolly engine in it,,
i'm intruiged now! what you bought?

infact what happened to the dolly?
Old 15-08-2009, 11:51 PM
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Originally Posted by panelbeater
i'm intruiged now! what you bought?

infact what happened to the dolly?
Dolly in the Barn Happily retired
New car now that would be telling
Not till its finnished but im sure you will find out
Off a certain tuner
Old 16-08-2009, 01:00 AM
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Originally Posted by Alg1k
Off a certain tuner
wouldn't happen to be white would it ?
Old 16-08-2009, 04:07 AM
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Originally Posted by Alg1k
Dolly in the Barn Happily retired
New car now that would be telling
Not till its finnished but im sure you will find out
Off a certain tuner
lol well i know what was in the unit but i think its a choice between 2 and they are both white... but yeah your right daz i'll find out lol, your secret will be safe!
Old 16-08-2009, 08:07 AM
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Originally Posted by markk
that is hardley enough to run a cossie engine on full chat let alone a car with ancilleries, kit car will prob just be ok, the fuel pump alone can draw 15 - 20 amps ! then you have the injector coils, personally its too low the more i think about it for a cossy engine, when you factor in all the engine components, ecu and fuel pump.
Mark, your not far wrong there. I run one of those on mine and they do struggle as soon as you start to load them up with anything like rad fans or lights.

They also really struggle on idle. Pete, I had a smaller pulley put on mine to try and get it spinning a bit faster at idle too but it didnt make much difference.

I will be hunting down a small but more powerful unit over the winter I think. I've got a lot more space now having it mounted on the inlet side. On Lee's Westy I have it running a full size standard cossie alternator on the inlet side which works perfect.
Old 16-08-2009, 09:46 AM
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Originally Posted by jon@work
wouldn't happen to be white would it ?
LOL
Old 16-08-2009, 09:47 AM
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Originally Posted by panelbeater
lol well i know what was in the unit but i think its a choice between 2 and they are both white... but yeah your right daz i'll find out lol, your secret will be safe!
Again LOL
And it is white with a check flag roof
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