Ford Sierra/Sapphire/RS500 Cosworth This forum is for discussion of all things pertaining to the Ford Sierra Cosworth.

yb cossie engine removal

Thread Tools
 
Search this Thread
 
Old Aug 1, 2015 | 08:21 PM
  #1  
MARKYMARKONE's Avatar
MARKYMARKONE
Thread Starter
PassionFord Regular
iTrader: (2)
 
Joined: Jul 2004
Posts: 433
Likes: 2
Default yb cossie engine removal

Hi

Whats the best and easiest way to remove a yb cossie engine from a sapphire?

All complete or in sections?

Ive got the use of a engine crane

Has anyone got a tips?

Cheers
Mark
Reply
Old Aug 1, 2015 | 08:57 PM
  #2  
jamie's's Avatar
jamie's
I've found that life I needed.. It's HERE!!
 
Joined: Jul 2010
Posts: 1,453
Likes: 21
From: under the bed hiding
Default

2wd or 4x4?
Reply
Old Aug 1, 2015 | 09:03 PM
  #3  
MARKYMARKONE's Avatar
MARKYMARKONE
Thread Starter
PassionFord Regular
iTrader: (2)
 
Joined: Jul 2004
Posts: 433
Likes: 2
Default

hi

Sorry its a 2wd
Reply
Old Aug 1, 2015 | 09:18 PM
  #4  
jamie's's Avatar
jamie's
I've found that life I needed.. It's HERE!!
 
Joined: Jul 2010
Posts: 1,453
Likes: 21
From: under the bed hiding
Default

Easy enough to just pull it complete
Disconnect it from the gearbox then it'll come up out the top easy enough
Reply
Old Aug 1, 2015 | 09:58 PM
  #5  
MARKYMARKONE's Avatar
MARKYMARKONE
Thread Starter
PassionFord Regular
iTrader: (2)
 
Joined: Jul 2004
Posts: 433
Likes: 2
Default

Is that with the inlet and turbo still fitted
Reply
Old Aug 1, 2015 | 10:12 PM
  #6  
jamie's's Avatar
jamie's
I've found that life I needed.. It's HERE!!
 
Joined: Jul 2010
Posts: 1,453
Likes: 21
From: under the bed hiding
Default

Yeah, will come out complete east enough,
Sometimes find it a bit easier if you take the crank pulley off for a bit extra clearance
But its not realy req'd
Reply
Old Aug 2, 2015 | 07:17 AM
  #7  
Caddyshack's Avatar
Caddyshack
10K+ Poster!!
 
Joined: Mar 2013
Posts: 10,837
Likes: 1,033
From: Guildford
Default

I took my 4x4 out recently, I had the car in the air and replaced the 4 beam bolts with really long threaded bar and just wound it down to the ground with a ratchet spanner. Less exhaust and turbo.
Reply

Trending Topics

Old Aug 2, 2015 | 06:08 PM
  #8  
jamie's's Avatar
jamie's
I've found that life I needed.. It's HERE!!
 
Joined: Jul 2010
Posts: 1,453
Likes: 21
From: under the bed hiding
Default

4x4 is differant to 2wd
The front diff etc gets in the way, so cant pull it out the top as easily
Reply
Old Aug 2, 2015 | 06:31 PM
  #9  
MARKYMARKONE's Avatar
MARKYMARKONE
Thread Starter
PassionFord Regular
iTrader: (2)
 
Joined: Jul 2004
Posts: 433
Likes: 2
Default

Cheers jamie it sounds easy enough,
Still not looking forward to it though lol

Cheers
Mark
Reply
Old Aug 2, 2015 | 08:25 PM
  #10  
Tim Wharton's Avatar
Tim Wharton
Part of the Furniture
15 Year Member
 
Joined: Nov 2009
Posts: 179
Likes: 16
From: Tunbridge wells Kent
Default 2wd cossie engine removal

Hi Mark

I took mine out yesterday so very fresh in the memory

Drain the water
Take the rad and intercooler out that way you wont damage them if it jumps forward as it comes out.
The sump can be a bit tight as it comes by the crossmember.
Remove the two 17mm (spanner size) nuts on top of the engine mounts.
Support the weight of the engine on the crane
Un bolt the engine mounts from the block four 13mm bolts each side
Suport the gearbox with a jack as you lift the engine up till the bell housing is just about against the tunnel.
Oviously diconect all the usal bits ( Remove the starter and all the bell housing bolts 6 in all Plus one small bolt at the bottom edge of bell housing.
Disconnect all the wiring conections ( injectors,coolant temp sensor back of head on inlet side,distributer,air temp sensor on plenim,tps sensor on throttle housing,earth wires front of head inlet side,crank sensor connector on bracket behind distributer.
Heater hoses at back on bulkhead.
Map sensor pipe from plenim

If your going to strip the engine you can always take the head off first as that makes it even simpler

Don't be in too much of a hurry as it comes out and keep checking there is nothing still conected or snaging
Hope that helps

Cheers Tim.
Reply
Old Aug 2, 2015 | 09:33 PM
  #11  
MARKYMARKONE's Avatar
MARKYMARKONE
Thread Starter
PassionFord Regular
iTrader: (2)
 
Joined: Jul 2004
Posts: 433
Likes: 2
Default

Cheers tim thats very helpful

Mark
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
JoeyBoyden
Restorations, Rebuilds & Projects.
26
Jan 4, 2024 02:36 PM
manuel boeckx
Ford RS Cosworth Parts for Sale
13
Oct 3, 2015 02:29 PM
track.focus'd
Restorations, Rebuilds & Projects.
26
Aug 12, 2015 05:53 PM
CabrioTurbo
General Car Related Discussion.
1
Aug 1, 2015 11:04 AM
lockie
Ford Sierra/Sapphire/RS500 Cosworth
0
Jul 31, 2015 10:03 PM




All times are GMT. The time now is 03:55 AM.