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t5 gearbox problem

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Old 09-07-2012, 02:54 PM
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pectelboy
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Default t5 gearbox problem

being out in the cossy mk2 today and noticed up the box no problems but down the box from 5th to 4 dont seem to go in but go into 3rd then 4 no probs can anyone shed any light
Old 09-07-2012, 03:06 PM
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750hp escos
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yeah its what is known as bulking as the bulk rings are worn..

Get it out and get a service done on it mate..

Gearbox man (cts) charges around £575 all in picked up and delivered to do a complete strip down and rebuild..then all will be good!


cheers danny
Old 09-07-2012, 03:32 PM
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Turbosystems
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first thing I'd check is your prop shaft lengths if you are using a live axle
Old 09-07-2012, 03:32 PM
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thanks danny how much just to do the bulk rings any idea
Old 09-07-2012, 04:12 PM
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4th gear syncro can be done without a box strip just remove the input shaft
common problem is damaged shift plates digging into the syncro ring
Old 09-07-2012, 04:30 PM
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pectelboy
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Tony why the prop ?had it made the the right length ,then think it had a couple of inches play ,so it done buy a guy who worked for gkn driveline motorsport division
Old 09-07-2012, 04:40 PM
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Turbosystems
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too long a prop cab cause the main shaft to be pushed forward with axle movement
which can cause gear selection issues
seen it before
easy enough to check

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Old 09-07-2012, 07:42 PM
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thanks for that mr moan
Old 10-07-2012, 12:52 AM
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750hp escos
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Originally Posted by Turbosystems
4th gear syncro can be done without a box strip just remove the input shaft
common problem is damaged shift plates digging into the syncro ring

either way get it sorted by a proper gearbox man..

Ps unless the prop is pushed right up against the back of the box then it wont cause a problem..


cheers danny
Old 10-07-2012, 10:29 AM
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William MK2 Cosworth
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Originally Posted by Turbosystems
too long a prop cab cause the main shaft to be pushed forward with axle movement
which can cause gear selection issues
seen it before
easy enough to check
I'm using a T5 box, and before I lowered the back end of the car, it was acting up through the gears. this was caused because the front joint was at an angle, and after lowering the back , and the joint straightened out, it was fine.

IMO as Turbosystems suggests have a look at the prop but when the car is on the floor
Old 10-07-2012, 10:42 AM
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RS500/364
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Get the box rebuilt peace of mind and check the other bits £400 £450 though Ahmed !see my signature
Old 10-07-2012, 10:54 AM
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Turbosystems
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Originally Posted by 750hp escos
either way get it sorted by a proper gearbox man..

Ps unless the prop is pushed right up against the back of the box then it wont cause a problem..


cheers danny
the axle and the engine move the correct tolerance and clearance is a must
Old 10-07-2012, 11:42 AM
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I recently had my gearbox serviced T5 £209.00. Phil Peacock Transmissions ex Boreham guy.He has built thousands of them apparently CM1 postcode.
Old 10-07-2012, 02:23 PM
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pectelboy
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thanks guys its perfect except comeing down from 5 to4 but will look at the prop when its on the ramp for mot thursday, thank for all replys have drove it over a year this has only just come to light ,thanks again guy
Old 10-07-2012, 02:36 PM
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Originally Posted by Turbosystems
4th gear syncro can be done without a box strip just remove the input shaft
common problem is damaged shift plates digging into the syncro ring
this is most likely the issue
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