Ford Escort RS Turbo This forum is for discussion of all things pertaining to the Ford Escort Rs Turbo Series 1 and 2.

just fitted brand new turbo but im not getting any boost

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Old 18-01-2007, 05:22 PM
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fast_ford_uk
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Default just fitted brand new turbo but im not getting any boost

ive just replaced my nackerd turbo for a brand new garrett t3 and im not getting any boost what so ever, ive adjusted the wastegate but still nothing, it also has a newish -31 actuator

thanks in advance
Old 18-01-2007, 05:30 PM
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Have you connected the pipe on the right side of the plenum LOL
Old 18-01-2007, 05:36 PM
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yep all pipes are connected
Old 18-01-2007, 05:37 PM
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Lol t'was a joke mate, linked to that other thread

Have you got pre-load on the actuator? Can you hear the turbo spooling even if theres no boost showing on the gauge?
Old 18-01-2007, 05:41 PM
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lol just read it what do u mean by preload, i cant hear the turbo but its pretty lowd inside with all the noise from the exhaust, it runs like a really slow xr3i, the boost gauge goes up to 0 and thats it
Old 18-01-2007, 05:44 PM
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If the wastegate has no preload on it, it won't be sealed closed and the exhaust gasses will leak through, and you won't get any boost.

After an interesting series of events with cabriolet after rebuilding the turbo, test drive time came, and i had no boost.

(forgot to connect the actuator to the wastegate )

you should be able to hear a standard T3 spinning in a noisy car
Old 18-01-2007, 05:48 PM
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lol the actuator is connected to the wastegate and ive adjusted the rod, (shortening it to raise boost) but still nothing

the old turbo i could only get to run 6psi with wastegate fully adjusted
Old 18-01-2007, 05:51 PM
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You using an amal valve?
Old 18-01-2007, 05:52 PM
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yep
Old 18-01-2007, 06:00 PM
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Could be your problem. Does it actually work? - should click when you switch the ingition on
Old 18-01-2007, 06:02 PM
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im just gona check brb
Old 18-01-2007, 06:05 PM
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Its not MSN lol
Old 18-01-2007, 06:24 PM
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its working
Old 18-01-2007, 06:25 PM
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Can you adjust the actuator up anymore then?

Or try running a pipe directly from the compressor housing to the actuator, and block the return to the air box so its not an air leak.

BE CAREFUL though, just incase it tries to boost really high!
Old 18-01-2007, 06:39 PM
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no the acuator/wastegate is as far as it will go. will running a pipe straight throw bypass the amal valve?
Old 18-01-2007, 06:39 PM
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wow, ur actually helping someone in this topic
Old 18-01-2007, 06:40 PM
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Yes, but to be perfectly honest if you've got the actuator adjusted that far the AMAL valve must be the problem!

Seriously though, its probably going to try and boost very high so be cautious!
Old 18-01-2007, 06:41 PM
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chunt69, one word for you, begins with a C, no prizes for guessing first time
Old 18-01-2007, 07:04 PM
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, bludy chavs
Old 18-01-2007, 07:14 PM
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Heres a clue:

*UNT
Old 18-01-2007, 07:16 PM
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glad u cleared that un up for me mate
Old 18-01-2007, 07:18 PM
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Oh and i hate to show you up on a public Forum and all, but you've spelt your name wrong
Old 18-01-2007, 07:49 PM
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right, ive tried runnning a pipe from the actuator to the compressor housing, and blocked the one from the air box but it still isnt boosting

ive tried removing the pipe to the actuator and is still not boosting. this might be a real dumb question but is ther any chance the wastegate could be the opposite to the norm, ive shortened the rod to increase boost,

the car had trouble starting but now it wont start atall
Old 19-01-2007, 12:43 PM
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You've got something wrong there mate

If the wastegate worked the opposite way your actuator would have to be something very special indeed?!

Its definately shortening the rod that increases boost, if it didn't boost with no pipe on the actuator.........?! then im stumped?!
Old 19-01-2007, 01:05 PM
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take the pipe of the actuator and then see if it boosts because with no air to the actuator the wastegte will stay closed but be cearfull because it will boost like crazy so watch the gauge it that works get a new actuator.
is it the 1 tha u can open up and change the inturnals ?
Old 19-01-2007, 01:07 PM
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Originally Posted by fatmike
take the pipe of the actuator and then see if it boosts because with no air to the actuator the wastegte will stay closed but be cearfull because it will boost like crazy so watch the gauge it that works get a new actuator.
is it the 1 tha u can open up and change the inturnals ?
read his last post, hes done that already!

And no boost?!?!?!?!?!?!?!?!?!?!?!?!?!?!
Old 19-01-2007, 01:10 PM
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then the rod on the actuator must be bent because if its suplying no boost its because the exhaust gases are bipassing the turbo
Old 19-01-2007, 01:12 PM
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bent? In what way?

He reckons hes got the actuator rod adjusted fully so theres loads of pre-load on the wastegate?
Old 19-01-2007, 01:15 PM
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what i mean is the rod could have been bent some how he has fully adjusted it up but if its bent surly its not going to close properly? or the diapram is split in the casing
Old 19-01-2007, 01:20 PM
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Your thinkin about it the wrong way mate, boost operates the actuator and opens the wastegate.

so therefore, no pipe on the actuator/no boost pressure/split diaphram/bent actuator rod will all just cause the turbo to boost as hard as it can until the weakest link in the chain lets go
Old 19-01-2007, 01:32 PM
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rihte lets start back at the beging he is not boosting thats because the turbo is not spooling up properly witch sgests that the waste gate is open causung the gasses to leak away befor it gets cance to spoll up proerly so its got to be eather a naked actuator or fucked amalvalve
Old 19-01-2007, 01:35 PM
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Yeah i know that!

But going by what hes said, hes fully adjusted actuator to its limit, as short as the rod will go = loads of pre-load so the wastegate should be firmly shut!

Hes run the car with no pipe connected to the wastegate so as it goes it should boost forever until something lets go and breaks.

The only thing i can think of..........is maybe hes spun the wastegate round the wrong way, and then connected the actuator rod to it. They are a bit pants in that respect
Old 19-01-2007, 01:39 PM
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lol i see what ya mean thar. u could b right once the actuator is of the wasteate is ery loos and could quite easly have put it round the rong way resalting in the wastegate being open all the time
Old 19-01-2007, 01:51 PM
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Hopefully thats what it is, nothing else can logically stop a turbo spinning.

Although if i do say so myself you would have to be a bit of a muppet to do that

I'll piss myself now if thats what hes done
Old 19-01-2007, 01:56 PM
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lol year i agry not much eals it can be lol.

would be hielereos if he did do that lolol
Old 19-01-2007, 01:57 PM
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Ive got the medal ready and waiting for when he confesses
Old 19-01-2007, 02:01 PM
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lol medal for the moste stupid mod of the year .......... fiting your waste geate in the open position haha
Old 20-01-2007, 10:18 AM
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lol at u guys, i aint gettin no medal! the turbo was brand new, i didnt play with the wastegate like that.

on the way to work i got a missfire and coulnt start again, it got towed into work, i done a compression test and found cylinders 1) 75 psi 2) 80psi 3)125psi 4)122psi

SO, instant thoughts came to mind, headgasket, rings or burnt out valve, whilst removing head i found 1 head bolt loose then removed head etc, gasket had been fuked between oil and water way. have sent head down for a check and skim, checked rings and found to be badly worn, am replacing rings on tues.

hopefully the RS should be good after all this, have replaced gearbox, turbo, cambelt in the last month

cherz guys for all the help and the sarki comments i will keep u informed
Old 20-01-2007, 01:45 PM
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Originally Posted by fast_ford_uk
lol at u guys, i aint gettin no medal! the turbo was brand new, i didnt play with the wastegate like that.

on the way to work i got a missfire and coulnt start again, it got towed into work, i done a compression test and found cylinders 1) 75 psi 2) 80psi 3)125psi 4)122psi

SO, instant thoughts came to mind, headgasket, rings or burnt out valve, whilst removing head i found 1 head bolt loose then removed head etc, gasket had been fuked between oil and water way. have sent head down for a check and skim, checked rings and found to be badly worn, am replacing rings on tues.

hopefully the RS should be good after all this, have replaced gearbox, turbo, cambelt in the last month

cherz guys for all the help and the sarki comments i will keep u informed
don't u just love RS ownership
Old 20-01-2007, 02:13 PM
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its certenly my most expensive ownership, but is fun


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