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My 397BHP Zetec Turbo 3dr. Its over...

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Old 11-08-2007, 11:25 AM
  #721  
Charlie Chalk
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Looked good mate


Not a fan on the front grill though..
Old 11-08-2007, 05:32 PM
  #722  
Ade
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Looked stunning in the metal. Love the stance and black/blue colour scheme.

I vote for no spoiler too, those things on the boot are strangely cool and look very SiTech-like!
Old 11-08-2007, 05:57 PM
  #723  
rigwrecker
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looked well nice there were so many people around the car u couldnot get a pic without someones head in the way lol will be a stunning car when totally finished
Old 11-08-2007, 07:11 PM
  #724  
SaqsS2turbo
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WAS AWSOME MATE



Old 13-08-2007, 01:50 PM
  #725  
Fudgey
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cheers guys, the pics look ace!!

keep em coming
Old 13-08-2007, 02:03 PM
  #726  
Richie.
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Originally Posted by Dan@FastFord
cheers guys, the pics look ace!!

keep em coming

Looked great Dan Looks good with no rear spoiler
Old 14-08-2007, 12:14 PM
  #727  
smithy20vt
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Fudgey how good does that look
Old 14-08-2007, 12:29 PM
  #728  
AustenW
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Looks a nice piece of kit

Old 14-08-2007, 12:48 PM
  #729  
Fudgey
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cheers boys
Old 14-08-2007, 01:05 PM
  #730  
AustenW
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Any Chance of listing the full spec?
Old 14-08-2007, 01:08 PM
  #731  
Ryan_3
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its a secret
________
AVANDIA INJURY LAWYER

Last edited by Ryan_3; 07-09-2011 at 03:28 AM.
Old 14-08-2007, 01:10 PM
  #732  
AustenW
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Originally Posted by Ryan_3
its a secret
In the Ford Scene, that generally means its nothing special

Old 15-08-2007, 09:59 PM
  #733  
Lee Fordham
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Its looking smart dan, I wish I could have made Ford Fair to see it in the flesh!

Old 15-08-2007, 11:03 PM
  #734  
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RS500 front splitter and turbo support hanger are only vital things needed now, looks awesome.

Deffo needs the support, that turbo is a heavy fucker, will cane that manifold without it,
Old 17-08-2007, 09:56 AM
  #735  
Fudgey
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ill get some braces made up for the turbo, so no worries there. one on top, one from under

Spec off the top of my head is

2.0L silvertop block with 0.5mm over bore
polished std crank
heavy duty bearings
Carrillo con rods
Wiseco 0.5mm oversize pistons with a 7.77:CR
Focus RS head gasket
Stage 3 ported and polished big valve head (33.5mm inlet, 30mm exhaust)
Piper custom Cosworth BD10 grind cams
Piper vernier pulleys
Piper valve springs
Piper hydraulic tappets
Ford cam belt and tensioner kit
Titan Motorsport roller barrel throttles
XS Power Nissan 200SX tubular exhaust manifold
XS Power T3/T4 turbo (bit smaller than an RS500 T4)
XS Power 38mm external wastegate
Custom winged sump for RWD
Retro Ford water rail and thermostat housing

edit to add Siemans 650cc injectors and std oil and water pump, SECS S8 ECU

think thats about it
Old 17-08-2007, 09:58 AM
  #736  
Fudgey
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Originally Posted by Ryan_3
its a secret
ps as for being secret, you see the big white bit of A4 paper stuck on the cam cover in the top pic?

that was the spec list


Old 18-08-2007, 11:57 PM
  #737  
Karl
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Dan,

As I once mentioned to you, it is impossible to map a turbocharged engine on throttle bodies using Secs S8.

What ecu do you plan on using? My advice is to use pectel T6-2000 as this has multimap facility, allowing rpm/throttle angle correction to your speed/density fuel map, necessary when using individual throttle bodies on a turbocharged engine.
Old 19-08-2007, 05:19 PM
  #738  
steve7786
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That will cost more than he spent on the car Be good to see it completed this year
Old 20-08-2007, 11:19 AM
  #739  
Fudgey
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Hi Karl, i do remember the conversation we had, so i think just to get the bloody thing running i will just bolt the rollers open and use a single throttle for now.

then in about 10 years when i have the cash, get the Pectel T6 and go from there

might be sooner if i get a decent payout for the bike crash lol

Karl, off hand, do you know how much id be looking at for the T6?

Thanks
Old 20-08-2007, 11:39 AM
  #740  
Ryan
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About Ł1500 for the ECU.
Old 20-08-2007, 12:11 PM
  #741  
Luca
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Cough cough - get Emerald
Old 20-08-2007, 12:41 PM
  #742  
Fudgey
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Originally Posted by Ryan
About Ł1500 for the ECU.
Ryan, does that include sensors etc, or can you use the std ones?

Luke, is it capable of multi mapping?
Old 20-08-2007, 12:45 PM
  #743  
Franco
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Nope thats just the ECU!
Old 20-08-2007, 12:46 PM
  #744  
Franco
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Then you'll need a small esc cos pulley, new T6 loom and a few other bits and bobs.............

So dig deep Dan
Old 20-08-2007, 02:06 PM
  #745  
Fudgey
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what do you need the pulley for?

the ztec has a CPS on the fly if thats what you mean?

gonna need a custom loom anyway lol

might leave it on a single throttle for a bit then
Old 20-08-2007, 02:19 PM
  #746  
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Ask Ripley mate!
Old 20-08-2007, 03:09 PM
  #747  
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Yes the Emerald can multi map – 3 maps in total and they can be used in lots of different ways.

For example

MAP1 could be TPS based – and high octane ignition timing etc

MAP2 could be MAP sensor based – and high or low octane fuel ignition timing

MAP 3 could be either of the above – and say low boost setting

Got this info from Keith @ JKM
Old 12-10-2007, 11:10 AM
  #748  
Big Will_
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Dan - i'm going to be using AEM Universal for my ZT on throttle bodies...

Also - i've got the part number for the proper thottle position sensor if you need it?

Sam at Active sensors is very pleasant to deal with - think she told me it was around Ł85 including the VAT
Old 12-10-2007, 12:26 PM
  #749  
ben25
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Thats a beast what power should that be kicking out when finished?
Old 12-10-2007, 01:03 PM
  #750  
Fudgey
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Big Will 85 got any links mate? as for the TPS, i already have the active sensors one

ben25
hoping for around 450bhp and the same in torque, if not more on a zetec

inlet plenum is currently being made at the mo, and its a trick bit of kit i am told

soon as its back, ill get some pics up.

decided to take the exhaust manifold off tonight, and see about cutting the flange off to have a zetec one bolted on, then i can do away with the adaptor plate i had made that was a pain in the ass

then after that, there still a shit load to do
Old 12-10-2007, 01:07 PM
  #751  
RichieST
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so any estimates as to when it will be all up and running then fudge?

Or will I have died of old age before that

Top work mate
Old 12-10-2007, 01:10 PM
  #752  
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looking good mate

whats next??
Old 12-10-2007, 01:12 PM
  #753  
Fudgey
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when, soon as i get this fucking crash payout so i can afford to buy shit

and whats next...lol

i aint touched it since ford fair, not had chance... so there is still a lot to do 'next' lol
Old 12-10-2007, 01:23 PM
  #754  
RichieST
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good stuff mate, keep it up
Old 12-10-2007, 03:42 PM
  #755  
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Originally Posted by Dan@FastFord
Big Will 85 got any links mate? as for the TPS, i already have the active sensors one

inlet plenum is currently being made at the mo, and its a trick bit of kit i am told
AEM link > http://www.aempower.com/ViewCategory.aspx?CategoryID=63

Oh - and is your inlet plenum 'tricker' than mine?



Old 12-10-2007, 04:42 PM
  #756  
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that looks unreal! what make are the roller barrels?and what are you expecting from them-better response?
Old 13-10-2007, 01:49 PM
  #757  
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Big Will 85
Flash Twat

NEEDFORSPEED
Will is on Titans I believe
Old 15-10-2007, 08:40 AM
  #758  
Fudgey
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top shit Will, need MORE, LOTS MORE! pics of that inlet tho!

Old 15-10-2007, 08:53 AM
  #759  
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Originally Posted by Dan@FastFord
top shit Will, need MORE, LOTS MORE! pics of that inlet tho!

Cheers dude - been a mission to get it all together lol.

All the quip will be anodized black stuff - the blue/red was just for mockup.

How have you got on with your injectors dan? I'm on siemens 650's from the states and when i actually greased the O-rings and seated them properly i found they were 5.7mm shorter than a standard pico! Had to machine about 4mm off the fuel rail mount on the Titans!

I'll e-mail you some more pics when its done matey
Old 15-10-2007, 08:56 AM
  #760  
Stavros
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Is the plenum/plenumn cover a Focus WRC one Will? Looks like it, well, I deffo recognise it from somewhere!

Awesome either way


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