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Cosworth WRC header tank question......

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Old Sep 11, 2011 | 06:48 PM
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Default Cosworth WRC header tank question......

does anybody know where I can get this fitting from??

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Old Sep 11, 2011 | 10:41 PM
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try burtons power mate, all the best
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Old Sep 12, 2011 | 12:38 PM
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Burtons dont sell it
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Old Sep 12, 2011 | 04:04 PM
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The valve you have circled is a port used to pressurise the coolant circuit, they are made the same dimensions as a tyre Schrader valve TR4, any machinist should be able to make one in alloy for welding to a header tank (as per your pic) or you could buy an aluminium valve from somewhere like Merlin motorsport or Demon Theives and mechanically couple it to the header tank on a flat surface.....

http://www.merlinmotorsport.co.uk/p1...duct_info.html
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Old Sep 12, 2011 | 04:07 PM
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why not just use a bolt in competion tyre valve ?? like ian has but in link (doh whish id checked link first !!)

Last edited by kev 3dr; Sep 12, 2011 at 04:08 PM.
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Old Sep 12, 2011 | 07:28 PM
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Originally Posted by ian sibbert
The valve you have circled is a port used to pressurise the coolant circuit, they are made the same dimensions as a tyre Schrader valve TR4, any machinist should be able to make one in alloy for welding to a header tank (as per your pic) or you could buy an aluminium valve from somewhere like Merlin motorsport or Demon Theives and mechanically couple it to the header tank on a flat surface.....

http://www.merlinmotorsport.co.uk/p1...duct_info.html


Thank you for clearing that up

What would be the benifit of pre-pressurising the water system?

I assumed at first it would be used to vent any air or to de-pressurise the system before removing the lid or even to measure the pressure in the system.

Last edited by matman; Sep 12, 2011 at 07:33 PM.
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Old Sep 12, 2011 | 07:55 PM
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Pressurizing the coolant allows the boiling temperature to increase and in turn improves the cooling efficiency....we run our system at 1.7 bar....
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Old Sep 12, 2011 | 07:58 PM
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That's very interesting to know. How do you pressurise it? Just with a simple air line? I assume it's like a simple tyre valve type fitting?
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Old Sep 12, 2011 | 07:58 PM
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Originally Posted by ian sibbert
Pressurizing the coolant allows the boiling temperature to increase and in turn improves the cooling efficiency....we run our system at 1.7 bar....
wow! Never knew that, pm on way Ian
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Old Sep 12, 2011 | 08:36 PM
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My GGR tank, has this valve fitted
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Old Sep 12, 2011 | 08:57 PM
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Originally Posted by ian sibbert
Pressurizing the coolant allows the boiling temperature to increase and in turn improves the cooling efficiency....we run our system at 1.7 bar....
Ahhhhhhhh.

I remember that from my theory days at uni doing Mech Eng

I assume then that the expansion tank is filled to half level (or where appropiate) and then pressurised with air?

Do you set it to 1.7 bar by experiance or is it documented somwhere
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Old Sep 12, 2011 | 08:58 PM
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Originally Posted by grcossie
My GGR tank, has this valve fitted
any pics ??
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Old Sep 12, 2011 | 09:21 PM
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Originally Posted by matman
Ahhhhhhhh.

I remember that from my theory days at uni doing Mech Eng

I assume then that the expansion tank is filled to half level (or where appropiate) and then pressurised with air?

Do you set it to 1.7 bar by experiance or is it documented somwhere

Exactly, we bleed the system free of air and before competitive use pressurize with air...

It's gone on for many years in motorsport...there are other benefits...elimination of localised boiling etc etc.......
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Old Sep 13, 2011 | 09:45 AM
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Don`t have any pictures of it, but it`s the same as the red one here, (mine is blue) whit an conections
http://www.grahamgoode.com/frpua2.htm
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