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s2 Gearbox

Old Jan 6, 2007 | 12:54 PM
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Default s2 Gearbox

Hi guys. I have series 2 gearbox to put into my XR3i. I have a few questions tho. what do i need to do to remove the abs from it and will it affect anything also the 3i has a trip computer do i need to do anything about that with swapping boxes over?

Other than that is it fairly straight forward?
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Old Jan 6, 2007 | 01:09 PM
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From: PORTSMOUTH
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Taking the ABS off will not affect the gearbox i take it your xr3i has no ABS so it's a stright swop as for the fuel computer thats just a stight swop over from your old box
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Old Jan 6, 2007 | 01:49 PM
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As Antony says if your car doesn't have ABS just unbolt the modulators and thats it! Would probably be worth putting in a couple of driveshaft oil seals before putting the box in for what they cost aswell

And as for your fuel computer, theres a speed sensor on the speedo cable drive, just swap that over
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Old Jan 7, 2007 | 12:28 PM
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hi guys cheers for the input mine does have abs on it already but the new box has had it removed i think. i want to bin it anyway. what do i need to do with the pipes that go to the modulator?
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Old Jan 7, 2007 | 12:57 PM
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From: PORTSMOUTH
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You need to get the pipes and brake reservoir ect.. form a non ABS car. If i was you id connect the ABS up to the new box as its alot less hassle than removing it all.
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Old Jan 7, 2007 | 03:59 PM
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From: devon
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Im busy removing my ABS, I'll re-pipe the whole car. Looking at some threads/sites some people just by pass the modulator and keep the ABS master cylinder. Basically at the moment it goes from the master cylinder through a abs pump then to the 3 way connector on the front inner wing. Some people just fit a new pipe from the master cylinder to the 3 way connector on the wing. Not sure how effective it is though, but its hell of alot easier.
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Old Jan 8, 2007 | 03:17 PM
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All you need to do is get some piping and connections and its very easy. I would always recommend removing mechanical ABS myself
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Old Jan 8, 2007 | 03:21 PM
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From: devon
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How would you do it Safe chav?

Would you use a type 23 master cylinder and pipe each wheel up?

or

Use the abs master cylinder and bypass the modulators and keep the 3 way connector and use a non abs resevoir?
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Old Jan 8, 2007 | 03:33 PM
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I'd use a 25mm if you can find one. If not your standard one will be fine, all you need to do is run a pipe from each outlet of the master cylinder to the 2 t pieces on the chassis rails, throw the modulators in the bin/on eBay job done

As said you will need a non ABS reservoir aswell (no return lines if theres no ABS) and obviously to bleed it before someone starts picking holes lol
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Old Jan 8, 2007 | 03:48 PM
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From: devon
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I think I get what you mean. The standard ABS master cylinder has 2 outlets which normally go to a pump each. Remove the pump and repipe each of the outlets to the 3 way connector.

So in theory the 3 way connector still feeds (left or right) the front and rear brake on each side.

Where as a non abs car the master cylinder has 4 outlets, 1 for each brake.

Is there a advantage of piping each wheel seperatly using a non abs master cylinder or each side from the 2 way connector using the standard master cylinder and a non abs resevoir.
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Old Jan 8, 2007 | 03:57 PM
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You've got it spot on

The only reason the ABS cylinder has 2 outlets is because theres 2 pumps, and then its split after the pumps.

Makes absolutely no difference in terms of functionality.
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Old Jan 8, 2007 | 04:00 PM
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From: devon
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Thankyou.
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Old Jan 8, 2007 | 04:16 PM
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