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3 door 2,0L into cosworth conversion

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Old 04-01-2006, 02:03 AM
  #1  
Breda
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Default 3 door 2,0L into cosworth conversion

Here is some pictures and info of my conversion project.
The chassi is totaly stripped and will be painted black in about a month, and most of the parts to the engine is in place. the interior will be original, exept for a dash that i will have like a rallycar(flocking) and sparco steeringwheel, and for the exterior i have a genuine rs500 upper wing and frontbumper, looking for de genuine lower wing to.
tremec tko 600 gearbox is in place, just have do some fixing to fit the bellhouse. im thinking of 355mm, 6 pots ap brakes in front, and zf 7,5" plate differential, but the money is the boss here

The engine is:

Long studded 200 blokk with modified oilsystem, 92mm nicasil liners and oil squirt jets from zetec.
Balanced end to end
Je pistons , compression ratio 7,5:1
Arrow conrod
Standard crank
Winged oil sump for increased oil volume
Sierra 4x4 flywheel modified for the clutch
Sierra 4x4 portet head
Sierra 4x4 oilpump
Piper 931 camchafts
Mechanical lifters
Piper double valve springs
Piper adustable vernier pulleys
Costum made headers
Turbonetics spr 60-5, ar 1,00 devided exhaust housing
Mis magnesium inlet manifold with 8 siemens 580 cc injectors
Pectel t6 2000 engine management
Pro alloy rs500 ic, radiator and fans
electronic waterpump
5 bar map sensor
Innovative 45mm wastegate
cooper ring headgasket
tilton clutch
aeromotive fuelregulator
aeromotive fuelpump















More photos here
http://photobucket.com/albums/b202/FredrikBreda/
Old 04-01-2006, 02:36 AM
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Fastmaul
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Wow! Beautiful dude!! Love it! Good luck with the build up.
Old 04-01-2006, 03:17 AM
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hammy_fiesta
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Beautiful comming on a treat good luck
Old 04-01-2006, 08:03 AM
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N1C4T3N
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some nice lookin bits there and the garage is spot on
Old 04-01-2006, 09:54 AM
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rsnissan
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dunno if i love the car or the garage more
Old 04-01-2006, 10:00 AM
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mikke
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ser bra ut dette
Old 04-01-2006, 11:37 AM
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R4N SS
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Old 04-01-2006, 12:06 PM
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Zetecfiesta
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very cool!
Old 04-01-2006, 05:26 PM
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Twins
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That will be one amazing car when done,and welcome to pf
Old 04-01-2006, 05:51 PM
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RS_Rawli
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nice garage too
Old 04-01-2006, 08:15 PM
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croppy
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nice m8 should be very quick
Old 04-01-2006, 08:19 PM
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James-W
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Welcome to PF. Uncle J predicts we will see some proper car leaking through in 2006. Shame they are all in Norway. Keep us updated.
Old 04-01-2006, 08:54 PM
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cosworth3d
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looking the buisness
Old 04-01-2006, 09:18 PM
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mk1nurburg
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nice mate, good sorta time to start too. get motivated on it now and before you kow it the warm weather will be here. unless youve got heating in that garage as well as everything else lol.
out of interest what did you do with the original engine? did it have the injection inlet?
cheers.

p.s i think thats the biggest ratchet extension ive ever seen lol.
Old 05-01-2006, 01:13 AM
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Breda
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thanks for nice comments! preparing to get the car paintet now, that is the first priority. waiting for conrods from usa and cometic gaskets, then the engine will be put together. hope it's up and running before the summer

Originally Posted by mk1nurburg
nice mate, good sorta time to start too. get motivated on it now and before you kow it the warm weather will be here. unless youve got heating in that garage as well as everything else lol.
out of interest what did you do with the original engine? did it have the injection inlet?
cheers.

p.s i think thats the biggest ratchet extension ive ever seen lol.
heating is in place. The orginal engine is recycled for a long time ago.
Old 10-01-2006, 05:58 PM
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ital_cossie
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very nice!!!!
Old 10-01-2006, 06:02 PM
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Stavros
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Awesome all-round spec, love it

Looks like all the best parts used
Old 12-02-2006, 03:13 AM
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Breda
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The orginal cosworth t5 bellhousing is modified and was fittet to the tremec gearbox yesterday, and it was perfect.


some new parts was bought in.


Old 12-02-2006, 08:00 AM
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Red16
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Originally Posted by The Usual Suspect
some very tastey peices of kit thier big power on the horizon methinks
exactly what i was thinking
Old 12-02-2006, 12:23 PM
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Ryan
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very similar to mine.

thats gonna be an awesome 3dr
Old 12-02-2006, 09:39 PM
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ital_cossie
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excellent!
Old 19-02-2006, 11:35 AM
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mikke
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any updates soon. ???
Old 19-02-2006, 11:42 AM
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rs nutta
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nice looking car well done
Old 19-02-2006, 11:57 AM
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Breda
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Im still having problems with the paintjob, everytime i call him, he tells me to call back in 14 days, because he dont have time, another painter was looking at the car last week, and going to give me a price this week. Everything with the chassi is at a standstill. And the conrods has`nt arrived from usa.
But some new parts is shopped in.

Old 30-03-2006, 09:30 PM
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Breda
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I finally found a painter, who could take the job, so the car has been away for 2 weeks now. I have startet with the engine, and it`s slowly comming together.





Old 30-03-2006, 09:54 PM
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rsnissan
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Looking awesome so far mate
Old 01-04-2006, 12:50 PM
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tracktoy
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lovely spec mate
Old 01-04-2006, 02:46 PM
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500NEIL
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This is gonna be an awesome car by the looks of it .What is the plating and welding thats be done on the a post where it meets the inner wing for though,is it just to stiffen up the shell?
Old 01-04-2006, 05:08 PM
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Fastmaul
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Wow true inspiration! I was thinking about giving up on mine.
Old 01-04-2006, 06:07 PM
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Munch
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smart
Old 02-04-2006, 01:55 AM
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Breda
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Originally Posted by 500NEIL
What is the plating and welding thats be done on the a post where it meets the inner wing for though,is it just to stiffen up the shell?
Yes, its just to stiffen up. This is my first sierra, and I was told by several people that the car is very soft in the front.
Old 02-04-2006, 06:24 AM
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Turu3Dr
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I'm loving it men! The only thing I don't really like is that the shell is not a real 3dr one, but if yiu have done all the reinforcements and that stuff I'm sure it will ride even better that a real 3Dr one!

Good luck!
Old 04-04-2006, 05:06 AM
  #34  
NExr4i
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it's realy stating to take shape now breda. hope too see it @ strommen this summer :P

from Tomas. best denne blir bra..! hehe
Old 23-05-2006, 09:22 AM
  #35  
Breda
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After nearly two months, the car is back from the paintshop.



The engine is just waiting for some few parts, before the adjustment.
Old 23-05-2006, 06:00 PM
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lost for words
Old 23-05-2006, 09:38 PM
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thats fucking lovely!


Will be very nice when done...
Old 24-05-2006, 04:05 AM
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Nick500
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Looking sweet mate!!
Old 24-05-2006, 07:54 AM
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ital_cossie
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very good project!!!
waiting for updates!!
keep up with good work!!
Old 24-05-2006, 10:17 PM
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Twins
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Spot on


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