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RS1600i zetec turbo restore - update 01-05-07

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Old 05-11-2005, 05:21 PM
  #681  
Charlie Chalk
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Looking good Benny
Old 05-11-2005, 06:05 PM
  #682  
rich p xr2t
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Red16

commin along nicely mate
Old 05-11-2005, 06:32 PM
  #683  
fezzajsy
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nice work,keep it up
Old 05-11-2005, 06:38 PM
  #684  
Twins
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Great progress made today by the looks of it ,have you managed to get the old girl under cover to work on it
Old 05-11-2005, 08:29 PM
  #685  
Red16
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yeah she's in a mates garage at the minute from there it'll be the paintshop
Old 05-11-2005, 08:48 PM
  #686  
Lee Reynolds
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thats one small, untidy garage

Keep em coming
Old 05-11-2005, 09:32 PM
  #687  
N1C4T3N
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take it when its painted its gonig to be its original colour?
Old 06-11-2005, 10:34 AM
  #688  
Red16
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Lee Reynolds its organised chaos

N1C4T3N yeah will be black with original decals
Old 06-11-2005, 10:48 AM
  #689  
Dunc Maclean
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totally loving this project matey! keep up the good work!

same idea for my uno with welding up the fuel filler hole

Dunc
Old 06-11-2005, 11:20 AM
  #690  
pjv7771
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where did u get those dials done red ?
Old 06-11-2005, 11:23 AM
  #691  
Moondust_crust
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hi mate whats the plan for underneth? full buftyness or just smart? underseal? stonechip? 2 pac? fill us all in.



cheers mark.
Old 06-11-2005, 11:44 AM
  #692  
Red16
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Dunc Maclean cool Dunc, you should start a thread on your Uno build

pjv7771 seen them advertised on ebay a while back, but i bought them from the bloke outside of ebay as they were customised for me.

Moondust_crust underneath will just be clean n tidy, none of this bufty lark, its just not me. probs stonechip or underseal, cos to be honest who see's under the car and as long as its solid n rust free before its done it should stay that way for a long time.
Old 07-11-2005, 06:56 AM
  #693  
Red16
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engine is now tucked away in the garage ready for the stripdown and rebuild

doesnt look much like a 350-400bhp engine does it

Old 07-11-2005, 01:52 PM
  #694  
bassboy
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EXCELLENT work mate keep up the good work! yeah and i know what you mean about the engine not looking like 350-400hp lol...look at mine!!



ok ok...mine is still 136hp LOL...head should be complete soon though

what turbo are you thinking of using? also when welding inlet and exhaust manifold...what type of welding should be used?

bassboy
Old 07-11-2005, 03:58 PM
  #695  
Red16
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nice covering of dust on youre engine there

im using a 0.63 t34

depends what kind of gear youve got available for the welding really, my inlet was tig welded, but exhaust manifold could be tig or mig.
Old 08-11-2005, 07:03 AM
  #697  
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yup got her a new heart

my mate from work tig welded my intercooler end caps last night, here he is doing the deed



and heres the end caps, semi finished



they still need the ends machined off to allow air to pass through to the intercooler core, then the inlet and outlet ports welding on.
Old 08-11-2005, 01:31 PM
  #698  
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God damn look at the state of the engine
Gonna look mint when it's done
Got a soft spot for RS1600i's
Old 08-11-2005, 04:03 PM
  #699  
Red16
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drilled and grooved 2wd cossie discs arrived today



stainless exhaust manifold flange from San Fransisco USA



and forgot i had taken delivery of this badge too too, need another one for the front now

Old 08-11-2005, 04:19 PM
  #700  
ssbnreso
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[quote="Red16"]yup got her a new heart

my mate from work tig welded my intercooler end caps last night, here he is doing the deed



no wonder my gear never works at work, all the maintance lads are too busy building you're car
Old 08-11-2005, 04:26 PM
  #701  
Red16
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[quote="ssbnreso"]
Originally Posted by Red16
yup got her a new heart

my mate from work tig welded my intercooler end caps last night, here he is doing the deed



no wonder my gear never works at work, all the maintance lads are too busy building you're car
shhhhhhhhhhhhhh, dont tell anyone
Old 08-11-2005, 04:38 PM
  #702  
Twins
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Old 08-11-2005, 07:12 PM
  #703  
luke89
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looking good mate , were did you get the badge from and how much ?
Old 08-11-2005, 08:31 PM
  #704  
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Old 08-11-2005, 09:28 PM
  #705  
capri_neil
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looks ace,all the photo's, will come in handy as i just got me one to do!

keeping another rs 1600i alive
Old 09-11-2005, 06:56 AM
  #706  
Red16
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luke89 the badge was 15 quid delivered from ebay

capri_neil when you do yours, start a thread on it so we can see how youre doing

intercooler end caps have been machined now, but i think another run of weld around the inside of the joints would be worth doing before theyre welded to the cossie cores.



still waiting on my roll cage being delivered rang them up yesterday, was informed that it has been made and is ready to be packaged up and sent to me, will be here by end of the week
Old 09-11-2005, 12:26 PM
  #707  
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oooh cage, cant wait to see it mate,
cheers mark.
Old 09-11-2005, 12:56 PM
  #708  
Charlie Chalk
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Looking good mate
Old 09-11-2005, 02:22 PM
  #709  
andyt
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Old 09-11-2005, 03:18 PM
  #710  
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yeah mate looking awesome!!!!
Old 09-11-2005, 03:24 PM
  #711  
N1C4T3N
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cant wait to see this cage
Old 09-11-2005, 05:45 PM
  #712  
Red16
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i cant wait to see the cage either, been waiting far too log for it already

here goes today little episode

collected the crossmember and front panel today



passenger side rear inner and outer arch cut out



passenger side floor pan, inner and outer sill cut out





inner sill and floor repair panel welded in place







all the panels that were cut off today



new crossmember welded into position



work to be continued tomorrow
Old 09-11-2005, 05:53 PM
  #713  
andyt
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fookin top work Ben
Old 09-11-2005, 06:20 PM
  #714  
CliffRS4
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Holy shit that's a bit serious that work.
Fair play to you though
Old 09-11-2005, 07:57 PM
  #715  
Lee Reynolds
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top work
Old 09-11-2005, 08:02 PM
  #716  
Twins
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blimey ,you dont hang about ,well done looking great
Old 09-11-2005, 08:28 PM
  #717  
ripper
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getting there ben
Old 09-11-2005, 09:25 PM
  #718  
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fuck yea going for gold i await for the next update
Old 10-11-2005, 04:53 PM
  #720  
rich p xr2t
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ur ave been busy mate, top work there keep the pics commin


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