Restorations, Rebuilds & Projects. Restoring her to Concourse? Just getting her running again? Or got a mad project? This is your room.

Escort Cosworth M3NTE TINY update page 13 Nov 15th 2007

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Old 12-08-2005, 12:08 PM
  #201  
Benn 304R
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can't beleive you've got ramps in your garage too

he hasnt lol, its his dads workshop

Looking good Damo
Old 13-08-2005, 08:48 PM
  #202  
Damo V
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Got my ECU yesterday





Also got my Air Injectors, courtesy of Tim Finch at TF Rallyesport, they have been up to Harvey@SCS for cleaning / checking



Proper 909 WRC items by all accounts, from an ex Carlos Sainz WRC car

Not the cleanest of parts but nothing a little "fettling" wont sort ....





The bracket on the other hand was well past it



Sooooooooo,,,... time to try and make my own....







Get the idea now??






















It isnt going to win any awards for engineering excellence, BUT it is my own work and I'm really pleased with it, killed two birds with one stone, a new bracket PLUS it secures the Injectors to the engine.....

What you reckon?
Old 13-08-2005, 09:50 PM
  #203  
Benn 304R
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I take it your gonna powdercoat it or something?

Looks good enough to me m8
Old 13-08-2005, 09:57 PM
  #204  
Damo V
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what do you reckon Benn
Old 13-08-2005, 10:11 PM
  #205  
Benn 304R
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bloodywell hope so

Actually do it the same colour as the rocker cover
Old 13-08-2005, 10:15 PM
  #206  
Damo V
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The cam cover is sprayed, Mallard.... I did actually think about doing that but I think I'll just bung it in with "the rest" of the powder coating for now see what I think then
Old 13-08-2005, 11:02 PM
  #207  
DazC
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Did you get it cranking then?
Old 14-08-2005, 08:17 AM
  #208  
Damo V
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well... I found the wire which is meant to be earthed, I have soldered it to an earth on the fusebox, in theory it will work though I havent tried it as the battery is out atm ... but I'm confident all will be fine
Old 14-08-2005, 09:09 AM
  #209  
DazC
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Old 14-08-2005, 02:47 PM
  #210  
cozzie4d
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Damn.. that's impressive..
It took me some time to read the whole topic, but it's worth it

Great rebuild.. and I thought I was doing a rebuild
https://passionford.com/forum/viewtopic.php?t=93791
Old 14-08-2005, 10:47 PM
  #211  
BillyCabrio
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Is there nothing you can't do?
Old 15-08-2005, 11:18 AM
  #212  
AndyRST
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Originally Posted by Damo V
what do you reckon Benn
Do bears crap in the woods

Looking Good Damo, will look alot better when powdered coated

Is the car going to be back on the road for National Day? Thats only a week away
Old 15-08-2005, 11:21 AM
  #213  
Damo V
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No Andy ..... Its LESS than a week away ... the car interior is still in a million bits, I dont have fuel lines yet and its bloody filty

BUT I did tax it last week
Old 16-08-2005, 08:24 PM
  #214  
Damo V
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Nothing special to report but a couple of pics I have taken

A pic from underneath, obviously all the yellow stuff is waxoyl



Close up of sump



My front prop now with grease nipples





Front diff



Got my fuel lines and connectors courtesy of Rich Pon today, forgot my camera though so a pic from the phone will have to do



All the lines have been made up now, managed to try and fire her up today, but it werent having any of it, my money is on incorrect firing order (coilpack)

OR Pectel board not made for dizzyless if thats possible

Tommorrow, fresh head, time will tell.....
Old 16-08-2005, 08:30 PM
  #215  
Benn 304R
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or worse

Only joking m8, looks very nice m8, gonna have mirrors under the car at nat day then
Old 16-08-2005, 08:32 PM
  #216  
Damo V
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Will it even be at Nat Day
Old 16-08-2005, 08:36 PM
  #217  
Benn 304R
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get your arse in gear and it should be

If ya need a hand i can pop up after work if ya like.
Old 16-08-2005, 08:49 PM
  #218  
Ryan
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Old 16-08-2005, 10:13 PM
  #219  
AndyRST
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Bugger Damo, was hoping you were going to say she fired up and is running now.

But I remember you missed out on last years Nat Day because of brake discs, and that was after all the hard work you put into finishing Tony's late that evening, i really hope you make it this Nat Day m8
Old 18-08-2005, 08:32 AM
  #220  
Damo V
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she runs

got her running yesterday, changed coilpack leads across fromm left to right, and put phase sensor where it was originally... fired up

Basically the plug leads are now the "wrong way round" but it works lol

Noticed a slight oil leak though were I had it running for a while in the garage

Did a couple of miles yesterday (last night) managed to get to the Kent meet and back, feels very different now, what with new rack and some bushes I have changed, feels alot more presise drives alot different too, not sure if its due to the lwered comp and clutch or a maping issue, time wil tell once I have done my 1000 miles and been back to Ahmed
Old 18-08-2005, 09:28 AM
  #221  
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Well done matey
Old 18-08-2005, 01:44 PM
  #222  
Benn 304R
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Old 18-08-2005, 01:45 PM
  #223  
Benn 304R
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Andy, Damo was at nat day last year, i know because i follwed him up there

It was TOTB that he missed.
Old 18-08-2005, 05:12 PM
  #224  
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Originally Posted by Benn 304R
Andy, Damo was at nat day last year, i know because i follwed him up there

It was TOTB that he missed.
ok im leaving
Old 18-08-2005, 08:11 PM
  #225  
James-W
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top work. top car you just gotta luv montes.
Old 19-08-2005, 05:44 PM
  #226  
Damo V
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Little update for you all...

Got my bracket back from the powder coaters and I have cleaned the injectors up painted the metal base of them and sprayed the alloy blocks to tidy them up a little also...











The fuel reg now with fuel lines (Ignore the Vac hose, thats due to have braided hose as soon as I know the thread size in the reg ..



Old 19-08-2005, 06:04 PM
  #227  
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Nice work Damo


Mat
Old 19-08-2005, 06:08 PM
  #228  
RichardPON
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Good stuff mate!

Will hopefully see it Sunday!
Old 19-08-2005, 07:01 PM
  #229  
datar18
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great read there mate!!!

looks lovely and should go very well once run in and mapped


you are a very talented man
Old 19-08-2005, 07:40 PM
  #230  
heeman10
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Damo - Your bracket looks very pro now, good work! The whole air injector setup looks very neat and tidy, amazing what paint does I love the attitude of Cossie owners. Here you were, thinking of selling...it breaks and you come back and give it a monster rebuild. In my opinion, one monster rebuild like this is a good investment. Working over the whole lot should really reduce the risk of major issues popping up again. I've recently installed a Zetec Turbo in my Fiesta. It took a while, but I've taken time and care with it and am just about to tick over the 2,000 mile mark since it was mapped at the end of July. Loving the reliability!! Good luck with the rest
Old 19-08-2005, 08:19 PM
  #231  
filthyrichie
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to the rebuild.... can you please tell me some more about air injection thanks
Old 26-08-2005, 08:40 PM
  #232  
Damo V
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Not too sure exactly how the Air to Air injectors work mate, but basically AFAIK they bring the boost up to a pre determined level straight away then maintain a perfect boost level/curve

I'm sure someone else can better expand upon that OR correct me

Anyway.....

I have now done 650 miles, by the time I come back from Trax I'll be ready for a trip to Ahmed

Got my new Air injector loom



Seeing as I have been needing to do a few miles I decided to drive across to Think Auto and pick up some more Aeroquip stuff... Its all -4 .......



Little while later







After I took these pics, I decided to turn the injectors upside down so the loom could be routed a little nicer, the pipes were only connected up to take the pics, I have connected them back together for now and I'm just waiting for an adaptor for the fuel reg
Old 26-08-2005, 09:18 PM
  #233  
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Old 26-08-2005, 09:47 PM
  #234  
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Car is pure filth
Old 27-08-2005, 12:45 PM
  #235  
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Looking very, very Mr V
Old 27-08-2005, 01:09 PM
  #236  
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Spot on Damo. Nice work as always
Old 29-08-2005, 07:57 PM
  #237  
THE RADMAN
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Old 02-09-2005, 07:06 PM
  #238  
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Love the air injector bracket, very trick looking
Old 05-09-2005, 11:43 AM
  #239  
Damo V
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Cheers for the input folks.....


LITTLE UPDATE............................

......................... Over 1000miles done and I have been managing to rev it past 5k, ocasionally to 6k (with a long enough bit of road and 6psi ROFL)..... SO

Now alll that is left to do is

Fit my RS500 style cooler I will be ordering today
fit my Pectel "Boost pot" I have ordered
Fit my plug leads I have ordered (ages ago)
Do an oil change

THEN go see Ahmed
Old 05-09-2005, 12:53 PM
  #240  
heeman10
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I still can't believe you'd sell up after all this! Good to see it in the flesh, and that backfire was something else! Was like the moment in Friends when Ross was "shot at" The trip home took you over the 1,000 mile marker then did it? When do you plan to get to Ahmed? Next week?


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