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1968 Mk2 Cortina - Zetec turbo - Update! It drives at last!

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Old 17-05-2012, 11:00 PM
  #41  
turnover
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if its ready and your too busy at the show i will bring my helmet lol
Old 28-05-2012, 06:06 PM
  #42  
XRT_si
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Well, it made it to the show, not under its own steam though!

We did well considering; car was painted on Thursday, flatted on Friday, fitted up Friday night/Saturday morning when we finished at 4.30am. Then slept for a couple of hours and went to Santa Pod to set our stand up etc... So still feeling tired now!

Big efforts from my mates and the boys at Prestige Coachworks, so massive thanks is owed. Pics:

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At the show:
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And with Luke Ginn's Unveiling Escort. Our cars were built side by side and both were only just painted and finished in time.

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This Escort is unbelievable. Smoother underneath than mine is on top - around 1600+ hours in the car.
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Last edited by XRT_si; 30-05-2012 at 01:35 PM.
Old 28-05-2012, 06:14 PM
  #43  
Ginn L
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Looks great Si, quite hard to believe it's the same car it was last year! Engine bay looks much better in the flesh as well!

And cheers for the pic of mine

We both have to get them on the road now, I have a feeling yours will be done before mine however!
Old 28-05-2012, 06:21 PM
  #44  
XRT_si
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Ha! Was about to comment on your post Luke.

Think we can all agree there was a massive effort involved and it was a very stressful couple of weeks, but we made it!
Old 28-05-2012, 07:12 PM
  #45  
MrJayware
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I love the colour of the cortina! The grey & orange theme goes really well
Old 17-01-2013, 10:14 AM
  #46  
XRT_si
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Quick update - car is still not running

Changed to a Blacktop engine and caused a load of headache with clearance on the water pump, so currently being modified to fit. Waiting on a brand new wiring loom and a few other bits. Hoping to hit Central Day this year with it - which is feasible.

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It made it to Ford Fair on the back of a low loader as well - should drive to this year's show!
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Old 03-04-2013, 01:37 PM
  #47  
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any updates Simon????
Old 03-04-2013, 03:05 PM
  #48  
XRT_si
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Yeah, it's still fucked











Old 06-04-2013, 09:50 AM
  #49  
Tim
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my most favourite car ive seen on here for ages mint
Old 08-04-2013, 08:50 AM
  #50  
XRT_si
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Cheers!

There's a viscous rumour it will make it to Santa Pod for Central Day...but I promise nothing lol
Old 08-04-2013, 11:29 AM
  #51  
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Come on! Set a target
Old 08-04-2013, 12:03 PM
  #52  
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Waiting on the machinist so Lee can put the engine back together.

We're fitting a Silvertop water pump to a Blacktop block, which is causing a little headache but nearly done.
Old 08-04-2013, 06:31 PM
  #53  
little bram
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why with the water pump change?
Old 08-04-2013, 06:58 PM
  #54  
Matty B898
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Love this car.

How come with the change of pump?
Old 09-04-2013, 09:14 AM
  #55  
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Originally the car was built with a Silver Top engine. It was decided to change to a Black Top for the better flowing head and solid lifters but the crazy exhaust manifold I've got fouled the water pump:

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Also the idler we had to turn the water pump the other way hit the water rail and although we could have modified it or changed it for another I didn't like the clumsiness of the set up, so we decided to make a Silver Top water pump fit!

So now I have this head waiting to fit with uprated cams fitted and Cat Cams valve springs and retainers. The head is on standard ports and the idea is to crack 400bhp with it.

Old 09-04-2013, 10:11 AM
  #56  
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The pump flange is close and obviously no room for the pulley. Much work in getting the silver top pump modified? Or is it just a case of have the correct holes being machine in the right place?

400bhp on standard blacktop head ports, that's impressive. You running a st170 bottom end and blacktop head? I'm thinking about doing this for the steel bottom end and the flow of the head.
Old 09-04-2013, 10:32 AM
  #57  
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We could have welded the the pump's outlet at another angle but it made more sense to change the whole set up. The Silver Top requires a much bigger hole in the block, some machining to the pump to clear the cambelt and then two new holes to be drilled and tapped.

It's a proper bottom end with forged pistons and steel rods. I know of a Mk1 Focus RS that's hit 390bhp with a GT30 on a standard head so it's feasible to get 400.

ST170 bottom end seems a good way for moderate power from what I've heard.
Old 09-04-2013, 04:47 PM
  #58  
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You will piss 400 mate, our head has had very little work done and managed 400 with a 1860's t38 lol.
Old 09-04-2013, 06:37 PM
  #59  
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Originally Posted by nevsrevs
You will piss 400 mate, our head has had very little work done and managed 400 with a 1860's t38 lol.
Car looks superb mate. Love it.
How much was the inlet manifold?

nevsrevs, do I remember you saying you used the HO inlet for yours?! Im weighing up the cost of a custom one versus just using the HO one
Old 09-04-2013, 06:58 PM
  #60  
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I used a h.o. on my first zt in my xr2 but I only ran that to 300hp.
Old 09-04-2013, 07:42 PM
  #61  
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Id have kept the silvertop lol.
The silvertop i had in my 3dr made 397hp and 386lbft. The head on that was midly ported but with oversize valves, 33mm/31mm and bd16 grind cams.
Oh and a t4 lol

If id have had a boost controller fitted the mapper said it would have pissed 450hp!!

There was plenty more to come from it.
Old 09-04-2013, 07:57 PM
  #62  
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totally love mk2s and when funds are available a 1600e will be my car, great looking car guys
Old 09-04-2013, 08:05 PM
  #63  
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Looking good mate lovely motor keep it up
Old 09-04-2013, 08:26 PM
  #64  
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Originally Posted by nevsrevs
You will piss 400 mate, our head has had very little work done and managed 400 with a 1860's t38 lol.
I'm sure it will crack it but it is on totally standard ports. It wasn't too long ago that people (inlcuding Zetec turbo specialists) were swearing blind a standard Black Top Zetec head couldn't do over 350bhp!

Originally Posted by Fudgey
Id have kept the silvertop lol.
The silvertop i had in my 3dr made 397hp and 386lbft. The head on that was midly ported but with oversize valves, 33mm/31mm and bd16 grind cams.
Oh and a t4 lol

If id have had a boost controller fitted the mapper said it would have pissed 450hp!!

There was plenty more to come from it.
Silver Top heads once ported seem to do good numbers/the same numbers as standard Black Tops, which have the better ports and bigger valves from standard as well as solid lifters.

What boost was yours doing? I would have liked to see what your engine would have made on another dyno.

Originally Posted by 1-PD
totally love mk2s and when funds are available a 1600e will be my car, great looking car guys
Originally Posted by escort_rst
Looking good mate lovely motor keep it up
Cheers

Last edited by XRT_si; 09-04-2013 at 08:29 PM.
Old 09-04-2013, 08:40 PM
  #65  
turnover
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Just get on with it you tart
Old 10-04-2013, 02:30 PM
  #66  
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Was peaking at 28psi si, unfortunately the only graph i had got damp and fell to bits where i left it in the garage, so i cant even put that up...

and i doubt luke from EP still has a copy
Old 10-04-2013, 02:32 PM
  #67  
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ps the mapping on it was pretty terrible for anything other than flat out. drivability was shocking, BUT to be fair to luke the car did have a coupld of issues that needed addressing before i was to take it back to finish the mapping, but unfortunately it never got that far...

flat out on boost tho, it went like a cunt lol
Old 29-05-2013, 09:52 AM
  #68  
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Is this done yet Simon hahah
Old 29-05-2013, 09:55 AM
  #69  
XRT_si
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Like fuck. Piece of shit car can fuck off and sit in the garage now. Forever.

Though it is running now!
Old 29-05-2013, 11:52 AM
  #70  
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Do the needful and stick a YB in it! ; )
Old 29-05-2013, 12:13 PM
  #71  
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Originally Posted by PF Ben
Do the needful and stick a YB in it! ; )
Way too easy!

I deliberately wanted to avoid doing anything obvious like a YB.
Old 29-05-2013, 12:18 PM
  #72  
lacey
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Turbo,d 1.6 sigma in it
Old 29-05-2013, 02:46 PM
  #73  
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Please stay zetec !
And will it make pod this weekend ?
Old 29-05-2013, 03:19 PM
  #74  
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Zetec is staying and it is running now. Just crap problems still.

This is the engine bay now:

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And CF Show? 50/50 at the minute.

Last edited by XRT_si; 29-05-2013 at 03:22 PM.
Old 17-06-2013, 03:50 PM
  #75  
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Big step forward at the weekend - been about 2 years since it last moved under it's own steam! Ran it up to temp, and it didn't get hot which is a relief as to make a neater engine bay the rad has been converted to a twin-pass so there isn't hoses everywhere.

Also holds good oil pressure, so Lee worked on the map a bit so it now starts on the button.

Video:


Nice to see it out the workshop for once too! Still loads to do, but making good progress now

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Old 17-06-2013, 04:02 PM
  #76  
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Very nice you have turned the corner now, well done its a credit to you.
Old 17-06-2013, 08:04 PM
  #77  
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Sweet can't wait to see what power it makes!!
Old 17-06-2013, 08:34 PM
  #78  
XRT_si
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Cheers!

Should do some decent figures, though we're going to run it in first at around 300bhp.
Old 17-06-2013, 09:09 PM
  #79  
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Well done si and the guys at dd, keep it up.
Old 17-06-2013, 09:18 PM
  #80  
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Awesome build,love the attention to detail inthe bay


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