Restorations, Rebuilds & Projects. Restoring her to Concourse? Just getting her running again? Or got a mad project? This is your room.

1968 Mk2 Cortina - Zetec turbo - Update! It drives at last!

Thread Tools
 
Search this Thread
 
Old 12-04-2012, 10:19 AM
  #1  
XRT_si
PassionFord Post Whore!!
Thread Starter
iTrader: (2)
 
XRT_si's Avatar
 
Join Date: Mar 2005
Location: London
Posts: 6,861
Received 54 Likes on 51 Posts
Default 1968 Mk2 Cortina - Zetec turbo - Update! It drives at last!

Cut and paste from another forum...

Well, here's my project and a bit about it.

I'd always liked Mk2 Cortinas ever since I laid eyes on Puddy's Pro Touring YB powered Lotus, that was converted to LHD so it could run the exhaust inside to gain ground clearance. (You may have seen it at Classic Ford 2010 on our stand.)

Anyway, I bit the bullet and decided to buy a Cortina to call my own.

I did look at a few clean standard examples, but as I always planned to modify it extensively, I looked for something that was structurally sound, and ideally had a few things done to it already to make my life easier as everything would be changing over time.

I didn't have to look far.
Name:  62215_473226391421_664411421_7053896_1069204_n.jpg
Views: 3330
Size:  65.7 KB

Previous Staff Writer Gareth had bought this Cortina and not done much with it except let it run out of MoT. So I made a call and even though I'd never seen the car I paid for it and had it low loaded down from Newcastle to London, to Ignition Advantages who gave the car a clean bill of health.

Name:  IMG_0318.jpg
Views: 3956
Size:  94.3 KB

It sailed through an MoT after some washer jets were fitted, so I got insured and took my first ever drive in a Cortina!

As it was fully stripped inside with only a pair of bucket seats and some very hard suspension it was quite an experience, but I love stripped out cars and enjoyed it!

Name:  b3.jpg
Views: 1613
Size:  75.5 KB

It needed a little paint and wasn't 100% mint but it was solid and a good base for what I wanted.

Name:  Cortina1.jpg
Views: 1827
Size:  118.8 KB

I loved driving the car and put some miles on it taking it to shows and using it where I could at weekends. However, it needed modifying as the car was quite well known in the scene I wanted it to be more 'mine', so I started picking up bits.

First was wheels. The thing was I loved the look of the wheels that were on it, but knew I had to change them. That's when I came across some very rare split rim versions of the same wheel. These will be made wider and change in colour before they are on the car though.

Name:  DSCN3762.jpg
Views: 1433
Size:  99.8 KB

Next up was the cage. I 'd seen the great work done by Alan Dent at Alachi who makes suspension and sterring parts as well as building race cars. I asked if he could do me a cage to suit the engine and power I had in mind, as I'd been warned Mk2 Cortinas don't take power well without shell bracing. And the cage in there left a lot to be desired.

Name:  d9.jpg
Views: 1323
Size:  60.8 KB

So Alan made me this blinding cage that I'm over the moon with. It's braced down into the boot floor and ties into the shell in about 15 places.

Name:  ca11.jpg
Views: 1575
Size:  75.4 KB

Name:  a6.jpg
Views: 1566
Size:  61.6 KB

Alan's work is fantastic and it's totally transformed the way the car drives (as you can imagine) but in more than one way.

More to come soon!

Last edited by XRT_si; 17-06-2013 at 03:51 PM.
Old 12-04-2012, 10:24 AM
  #2  
R4N SS
Professional Waffler
iTrader: (6)
 
R4N SS's Avatar
 
Join Date: Jun 2003
Location: ?
Posts: 27,161
Received 147 Likes on 139 Posts
Default

Great thread - love mk2 cortinas
Old 12-04-2012, 10:24 AM
  #3  
XRT_si
PassionFord Post Whore!!
Thread Starter
iTrader: (2)
 
XRT_si's Avatar
 
Join Date: Mar 2005
Location: London
Posts: 6,861
Received 54 Likes on 51 Posts
Default

Wheels back, cage painted and tried the manifold and turbo set up; makes the turbo look HUGE! Also changing engine spec quite dramatically after a chat with Deveil Developments today



Name:  IMG_0466.jpg
Views: 1432
Size:  59.1 KB

Name:  IMG_0467.jpg
Views: 1512
Size:  56.0 KB[/quote]
Old 12-04-2012, 10:25 AM
  #4  
XRT_si
PassionFord Post Whore!!
Thread Starter
iTrader: (2)
 
XRT_si's Avatar
 
Join Date: Mar 2005
Location: London
Posts: 6,861
Received 54 Likes on 51 Posts
Default

Well yesterday the Pinto started knocking

So limped it to Devil Devlopments and pulled it out


Name:  IMG_0492.jpg
Views: 2186
Size:  86.6 KB
Name:  IMG_0493.jpg
Views: 1646
Size:  67.4 KB

Need a few bits now so a shopping list has been made. I'm going to get it running on a standard Zetec clutch/flywheel and Type 9 box first of all, then get the T5 and Atlas fitted up at a later date so I can iron out any floors. It will then be all pulled out and the engine bay blinged up in a nice subtle shade of Orange more than likely.

Also tried a rim on the car, again these are being painted first

Name:  IMG_0498.jpg
Views: 1375
Size:  45.3 KB
Old 12-04-2012, 10:27 AM
  #5  
XRT_si
PassionFord Post Whore!!
Thread Starter
iTrader: (2)
 
XRT_si's Avatar
 
Join Date: Mar 2005
Location: London
Posts: 6,861
Received 54 Likes on 51 Posts
Default

Ordered a gorgeous RetroFord sump:
Name:  IMG_0503.jpg
Views: 1399
Size:  47.9 KB
Name:  IMG_0504.jpg
Views: 1656
Size:  49.6 KB

And beautiful new Jenvey inlet manifold:
Name:  IMG_0522.jpg
Views: 1532
Size:  67.6 KB
Old 12-04-2012, 10:27 AM
  #6  
XRT_si
PassionFord Post Whore!!
Thread Starter
iTrader: (2)
 
XRT_si's Avatar
 
Join Date: Mar 2005
Location: London
Posts: 6,861
Received 54 Likes on 51 Posts
Default

Hopefully sorted an intercooler with all this free space (for once!!)

Name:  13082008541.jpg
Views: 1433
Size:  81.0 KB

Name:  13082008542.jpg
Views: 1364
Size:  80.9 KB

Anyway this week the engine went from this:
Name:  13082008555.jpg
Views: 1414
Size:  87.1 KB

To this:

Name:  IMG_0529.jpg
Views: 1455
Size:  77.9 KB

Name:  IMG_0530.jpg
Views: 1400
Size:  96.1 KB

Won't be too long now if I can find a starter motor that will fit and sort out a couple of other bits.
Old 12-04-2012, 10:28 AM
  #7  
XRT_si
PassionFord Post Whore!!
Thread Starter
iTrader: (2)
 
XRT_si's Avatar
 
Join Date: Mar 2005
Location: London
Posts: 6,861
Received 54 Likes on 51 Posts
Default

Classic Ford show is in 2 weeks and it's got to make it there.

Turbo side all bolted up, starter/wiring etc... Inlet side nearly done.
Name:  14052011573.jpg
Views: 1521
Size:  58.7 KB
Old 12-04-2012, 10:29 AM
  #8  
XRT_si
PassionFord Post Whore!!
Thread Starter
iTrader: (2)
 
XRT_si's Avatar
 
Join Date: Mar 2005
Location: London
Posts: 6,861
Received 54 Likes on 51 Posts
Default

Well after doing a 'Neil Davies' spec and spending a few nights and days working on the car it started for then first time last night

Some pics: Clearance is a little tight! Hid wiring, and gave it some paint too.

Name:  IMG_0600.jpg
Views: 1347
Size:  75.8 KB

Name:  IMG_0592.jpg
Views: 1414
Size:  65.5 KB

Name:  IMG_0593.jpg
Views: 1386
Size:  70.8 KB

Name:  IMG_0591.jpg
Views: 1370
Size:  75.3 KB
Old 12-04-2012, 10:30 AM
  #9  
XRT_si
PassionFord Post Whore!!
Thread Starter
iTrader: (2)
 
XRT_si's Avatar
 
Join Date: Mar 2005
Location: London
Posts: 6,861
Received 54 Likes on 51 Posts
Default

Well I spent some mad hours at Devil Development's unit and got the car up and running just in the nick of time for the Classic Ford show. Here's a few pics and the power graph

Name:  14052011573.jpg
Views: 1621
Size:  58.7 KB

Name:  13052011569.jpg
Views: 1742
Size:  82.5 KB

Name:  13052011568.jpg
Views: 1459
Size:  73.2 KB


Name:  IMG_0602.jpg
Views: 1466
Size:  70.4 KB

Name:  259192_217529208280592_110272629006251_701991_3754261_o.jpg
Views: 1505
Size:  81.4 KB


And the graph of the power it made so far
Name:  simon_classic_tina.jpg
Views: 1378
Size:  52.4 KB

Last edited by XRT_si; 12-04-2012 at 10:32 AM.
Old 12-04-2012, 10:33 AM
  #10  
XRT_si
PassionFord Post Whore!!
Thread Starter
iTrader: (2)
 
XRT_si's Avatar
 
Join Date: Mar 2005
Location: London
Posts: 6,861
Received 54 Likes on 51 Posts
Default

Obviously the engine was thrown into the bay just to get it running for last year's shows. Which happily it made! But after that the car was torn apart and we did it all again properly, so this is where it's up to now, although Classic Ford show is looming once again!

So off to Ben and Jo at BB Motorsport:

Name:  106_0047.jpg
Views: 1401
Size:  93.9 KB


Wearing its new split rims:
Name:  106_0053.jpg
Views: 1412
Size:  79.8 KB

Last edited by XRT_si; 12-04-2012 at 10:52 AM.
Old 12-04-2012, 10:35 AM
  #11  
XRT_si
PassionFord Post Whore!!
Thread Starter
iTrader: (2)
 
XRT_si's Avatar
 
Join Date: Mar 2005
Location: London
Posts: 6,861
Received 54 Likes on 51 Posts
Default

Fabrication work for new tunnel and floors by Ben Szanto and Jo of BB Motorsport:
Name:  106_0322.jpg
Views: 1466
Size:  82.5 KB

New intercooler, engine bay and front panel work:
Name:  106_0330.jpg
Views: 1462
Size:  80.6 KB
Name:  12012012598.jpg
Views: 1470
Size:  89.1 KB

And new axle going in...
Name:  106_0312-1.jpg
Views: 1421
Size:  82.7 KB
Old 12-04-2012, 11:13 AM
  #12  
whizzisat114
PassionFord Post Whore!!
iTrader: (2)
 
whizzisat114's Avatar
 
Join Date: Jan 2010
Location: in someone elses garage
Posts: 5,904
Received 26 Likes on 26 Posts
Default

Sweet project
Old 12-04-2012, 11:56 AM
  #13  
DanCossie
Post Whore
iTrader: (1)
 
DanCossie's Avatar
 
Join Date: Sep 2007
Location: Chingford
Posts: 7,037
Likes: 0
Received 0 Likes on 0 Posts
Default

Love it Si !
Old 12-04-2012, 12:25 PM
  #14  
CrOwSoN15
Ben
 
CrOwSoN15's Avatar
 
Join Date: Aug 2010
Location: Peterborough
Posts: 4,853
Received 55 Likes on 52 Posts
Default

This
Is
Awesome!

I reaally really fancy a Tina now!
Old 12-04-2012, 06:00 PM
  #15  
nevsrevs
PassionFord Post Troll
 
nevsrevs's Avatar
 
Join Date: Jan 2011
Location: somerset
Posts: 2,735
Received 22 Likes on 22 Posts
Default

nice one mate, been waiting for you to get some pics up. how do you get on with the gizzmo b/c? mine was doing my head in.
Old 12-04-2012, 08:38 PM
  #16  
LIMITLESS
Too many posts.. I need a life!!
 
LIMITLESS's Avatar
 
Join Date: Nov 2011
Location: BRISTOL
Posts: 896
Likes: 0
Received 0 Likes on 0 Posts
Default

Lovely naughty little car mate
Old 13-04-2012, 02:05 AM
  #17  
Ginge
www.virtualseason.net
 
Ginge's Avatar
 
Join Date: Mar 2005
Location: Thatcham,Berkshire
Posts: 2,228
Received 0 Likes on 0 Posts
Default

Been following this in the mag for ages now, good to see it on here as well..

Ben's work is superb..

Ginge
Old 13-04-2012, 06:10 AM
  #18  
lacey
I've found that life I needed.. It's HERE!!
 
lacey's Avatar
 
Join Date: May 2004
Posts: 1,270
Received 35 Likes on 32 Posts
Default

Looks real good mate
Old 13-04-2012, 07:14 AM
  #19  
Glenn_
Glennvestite
iTrader: (1)
 
Glenn_'s Avatar
 
Join Date: Jul 2006
Location: Darlington county durham
Posts: 62,764
Received 1,044 Likes on 998 Posts
Default

Very cool project.Nice to see something different.
Old 13-04-2012, 07:55 AM
  #20  
XRT_si
PassionFord Post Whore!!
Thread Starter
iTrader: (2)
 
XRT_si's Avatar
 
Join Date: Mar 2005
Location: London
Posts: 6,861
Received 54 Likes on 51 Posts
Default

Cheers boys.

Nevs - Not using a Gizzmo, using a Turbosmart eboost but they seem to use very similar control solenoids.
Old 13-04-2012, 09:04 AM
  #21  
lanfire
Part of the Furniture
 
lanfire's Avatar
 
Join Date: Mar 2005
Location: blackpool
Posts: 158
Likes: 0
Received 0 Likes on 0 Posts
Default

looks cracking this mate
Old 13-04-2012, 09:21 AM
  #22  
XRT_si
PassionFord Post Whore!!
Thread Starter
iTrader: (2)
 
XRT_si's Avatar
 
Join Date: Mar 2005
Location: London
Posts: 6,861
Received 54 Likes on 51 Posts
Default

How the car stands at the moment:

Going to town on the engine bay this time as well. Colin at Prestige Coachworks (who built the awesome Saxon Cortina) is doing the work.

Name:  IMG_1015.jpg
Views: 1380
Size:  138.4 KB

Name:  03032012610.jpg
Views: 2252
Size:  103.1 KB

Last edited by XRT_si; 13-04-2012 at 09:23 AM.
Old 13-04-2012, 12:24 PM
  #23  
dazrsturbo
Too many posts.. I need a life!!
iTrader: (3)
 
dazrsturbo's Avatar
 
Join Date: Sep 2007
Location: Norwich
Posts: 624
Received 21 Likes on 18 Posts
Default

this is so good. will be keeping an eye on this! nice one chap
Old 13-04-2012, 02:15 PM
  #24  
v man
Zee Germans are coming
 
v man's Avatar
 
Join Date: Oct 2006
Location: dunstable beds
Posts: 4,585
Likes: 0
Received 1 Like on 1 Post
Default

a guy i know used to own this car

he was the one who sold it to the guy from classic ford mag

dean is his name
loves the old skool stuff
Old 13-04-2012, 03:00 PM
  #25  
DanCossie
Post Whore
iTrader: (1)
 
DanCossie's Avatar
 
Join Date: Sep 2007
Location: Chingford
Posts: 7,037
Likes: 0
Received 0 Likes on 0 Posts
Default

Originally Posted by v man
a guy i know used to own this car

he was the one who sold it to the guy from classic ford mag

dean is his name
loves the old skool stuff
Simon works for Classic Ford Mag
Old 13-04-2012, 05:19 PM
  #26  
turnover
I've found that life I needed.. It's HERE!!
 
turnover's Avatar
 
Join Date: Aug 2004
Location: midlands
Posts: 1,100
Likes: 0
Received 34 Likes on 32 Posts
Default

Si will you be running this year at CF mate
Old 13-04-2012, 06:28 PM
  #27  
nevsrevs
PassionFord Post Troll
 
nevsrevs's Avatar
 
Join Date: Jan 2011
Location: somerset
Posts: 2,735
Received 22 Likes on 22 Posts
Default

yea they look very alike, keep up the good work.
Old 13-04-2012, 07:11 PM
  #28  
XRT_si
PassionFord Post Whore!!
Thread Starter
iTrader: (2)
 
XRT_si's Avatar
 
Join Date: Mar 2005
Location: London
Posts: 6,861
Received 54 Likes on 51 Posts
Default

Terry - Right now it's not looking good as I'm running out of time and got loads on, but it will be there regardless, whether that's in primer on the back of the low loader! To be fair, CF is such a busy show for us I wouldn't have time to run it anyway!
Old 14-04-2012, 02:33 PM
  #29  
doctor stavros
AMG C32
 
doctor stavros's Avatar
 
Join Date: Jun 2008
Location: Blackpool
Posts: 1,219
Likes: 0
Received 0 Likes on 0 Posts
Default

Sweet! Looking forward to seeing this one done!
Old 14-04-2012, 02:38 PM
  #30  
Mark_
PassionFord Post Whore!!
 
Mark_'s Avatar
 
Join Date: Dec 2007
Location: london
Posts: 5,023
Received 2 Likes on 2 Posts
Default

That 'tina looks stunning.
I would love to own that
Old 14-04-2012, 03:07 PM
  #31  
Icurus
Too many posts.. I need a life!!
 
Icurus's Avatar
 
Join Date: Sep 2005
Location: kent
Posts: 935
Likes: 0
Received 0 Likes on 0 Posts
Default

A very nice car and build indeed
Old 14-04-2012, 03:38 PM
  #32  
mk1turboestate
Advanced PassionFord User
iTrader: (2)
 
mk1turboestate's Avatar
 
Join Date: Dec 2010
Location: manchester
Posts: 1,844
Received 73 Likes on 68 Posts
Default

Love it, ur getting on well, iv had to aim for next year not due to low funds,
Old 14-04-2012, 05:45 PM
  #33  
vaughant
PassionFord Post Whore!!
iTrader: (1)
 
vaughant's Avatar
 
Join Date: Jun 2008
Location: south wales, swansea
Posts: 6,807
Received 0 Likes on 0 Posts
Default

Looks spot on,nice power too.
Old 14-04-2012, 09:34 PM
  #34  
NATH-RSZT
PassionFord Regular
 
NATH-RSZT's Avatar
 
Join Date: Aug 2007
Location: kent
Posts: 436
Likes: 0
Received 0 Likes on 0 Posts
Default

Very nice mate, what manifold is that? What management you running?
Old 17-04-2012, 02:19 PM
  #35  
XRT_si
PassionFord Post Whore!!
Thread Starter
iTrader: (2)
 
XRT_si's Avatar
 
Join Date: Mar 2005
Location: London
Posts: 6,861
Received 54 Likes on 51 Posts
Default

Cheers

Originally Posted by mk1turboestate
Love it, ur getting on well, iv had to aim for next year not due to low funds,
Wondered how you were getting on mate. I know how it is Keep me posted when it's near

Originally Posted by NATH-RSZT
Very nice mate, what manifold is that? What management you running?
Manifold was built by Simpson and is a lovely bit of kit. I'm on Omex.
Old 16-05-2012, 01:43 PM
  #36  
XRT_si
PassionFord Post Whore!!
Thread Starter
iTrader: (2)
 
XRT_si's Avatar
 
Join Date: Mar 2005
Location: London
Posts: 6,861
Received 54 Likes on 51 Posts
Default

Getting close now but the Classic Ford Show is in 10 days and the new engine hasn't been built yet either...

Name:  IMG_1185.jpg
Views: 1352
Size:  112.6 KB
Name:  IMG_1184.jpg
Views: 1410
Size:  121.7 KB
Name:  IMG_1183.jpg
Views: 1354
Size:  105.4 KB
Name:  IMG_1089.jpg
Views: 1348
Size:  113.2 KB
Old 16-05-2012, 06:07 PM
  #37  
andy escos
PassionFord Post Whore!!
iTrader: (1)
 
andy escos's Avatar
 
Join Date: Jun 2008
Location: Sunny Devon
Posts: 6,302
Received 3 Likes on 3 Posts
Default

Looking good Si engine bay is looking so smooth
Old 17-05-2012, 12:03 AM
  #38  
ram
Has a large member
iTrader: (4)
 
ram's Avatar
 
Join Date: Jun 2005
Location: oxFORDshire
Posts: 4,186
Received 9 Likes on 9 Posts
Default

Will look awesome once in some fresh paint with those wheels!

Kicking myself for selling my Mk2 tina now
Old 17-05-2012, 06:48 AM
  #39  
QplateRST!
1/4 mile beasty!!!!
 
QplateRST!'s Avatar
 
Join Date: Jun 2004
Location: Blackpool Massive!
Posts: 1,415
Received 4 Likes on 4 Posts
Default

Keep up the good work bud il see you at classic!
Old 17-05-2012, 07:04 AM
  #40  
XRT_si
PassionFord Post Whore!!
Thread Starter
iTrader: (2)
 
XRT_si's Avatar
 
Join Date: Mar 2005
Location: London
Posts: 6,861
Received 54 Likes on 51 Posts
Default

Cheers boys!


Quick Reply: 1968 Mk2 Cortina - Zetec turbo - Update! It drives at last!



All times are GMT. The time now is 11:19 PM.