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mk3.5 zetec turbo fiesta UPDATE

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Old 15-06-2013, 09:48 PM
  #121  
robp-tt
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Originally Posted by SAV191x
How have i only just seen this !!! F***ing awsome !!!!
Thanks its been a while since my last update

Originally Posted by rst-g
Thats one packed engine bay Rob!!!!!!! top work mate
Thanks g cant wait to get it finished and get some use out of it
Old 16-06-2013, 04:28 PM
  #122  
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Was hoping to get alot done today but it kept on raining,managed to make half of my gearbox steady bar though so will update with that once its finished, hoping the weather is better next weekemd then I can finish the car so its ready for its mot
Old 16-06-2013, 08:16 PM
  #123  
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stunning car mate
Old 30-06-2013, 04:07 PM
  #124  
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Update:30/6/13

Its beem a while since i have done a update,mainly because my laptop died but its sorted now so here is a long due update,
Main thing thats happened is the car is now running and has a mot and insurance,just need to tax it on monday,
had a few issues along the way since the last update,got it running and moving under its on power but had a issue with the gearbox jumping out of 5th so had to remove the box and strip it down again,i knew the syncros where all ok so was confused as why it was jumping out,when i striped it dowm ifound where i welded 5th in place part of the weld was hiting the selector fork and pushing it off the syncro,sothat issue was sorted i put it all back together amd it was spot on,
After that was done it was just a case of sorting out little oil leaks from the drysump setup,i was trying to get the car finished for castle coombe rs day and its done but not happy about driving it there as it needs a remap asap so the plan is to get it booked in as soon as i can and get it ready for ford fair

Here are some photos of how it is now,not sure on thers badge on the back but thought it goes well with the orange bits

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Old 30-06-2013, 04:10 PM
  #125  
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Its looking well matey.
Old 30-06-2013, 04:14 PM
  #126  
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makes all that hard work worth it mate
Old 30-06-2013, 04:23 PM
  #127  
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Well done mate looks stunning
Old 30-06-2013, 05:15 PM
  #128  
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Looks immense mate, well done!
Old 30-06-2013, 08:17 PM
  #129  
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Thanks guys can't wait to get the tax tommrrow so I can take it out for a drive again
Old 01-07-2013, 09:15 PM
  #130  
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looks good mate you had it out today then?

Last edited by little bram; 01-07-2013 at 09:30 PM.
Old 01-07-2013, 09:17 PM
  #131  
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awesome car rob
Old 02-07-2013, 06:02 AM
  #132  
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good rear this thread, car looks wicked
Old 02-07-2013, 07:29 AM
  #133  
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well done mate, looking forward to seeing at combe on Saturday.
Old 01-01-2014, 01:04 PM
  #134  
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Default Mk3.5 fiesta zetec turbo,fast ford cover car

UPDATE TIME 1/1/14

its been a while since I have updated and a lot has happened since then, first was after I had the car mot'ed got a message from dan and Jamie from fast ford asking if they could do a feature on it to say I was over the moon was a understatement, I still had some bits to tidy up and tried to do all the little bits intime for the feature,but every thing came together just in time

the day the feature took place was one of the hottest days of the year and the only time I had driven the car since its mot, I had been looking for local places to do the shoot at leading up to the Friday of the shoot and thought I had found a good place so arranged to meet the photographer there. but when we all got there people had parked on the area that we where going to use so we had to have a look around the area for some where else to do the shoot, we could see loads of places that looked ideal but they where all behind the security gates for the docks,but on the off chance we drove down a little entrance to a mini industrial estate and found the perfect place,it was quiet/out of the way and looked great

here are a few of the photos that where taken on the day,

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once the photos where taken Jamie phoned me up and done an interview over the phone so he could do the write up,a massive thansks to Jamie and dan for sorting it all out and for such a good write up and for the tickets for ford fair


when I was at the photo shoot I wasn't happy with how the car was running and knew it wouldn't like the drive down to devil devlopments for it to be mapped the following weekend so sent a few messages around to people and managed to have the car picked up the following day by Michael Clarke on his recovery truck,thanks again for sorting it at short notice

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once the car was at devils it gave me a chance to holiday from the car and for lee and the guys down there to work there magic on it and get it running how it should and to map it, when the car was down there they had a few teething issues with the car like the tps sensor was faulty and needed changing for a new one(that would also explane why it run so rough when driving it) ,once they sorted it all out they made a start on the mapping,when it was there it was getting very close to ford fair and they run out of time so only done a low boost map so I could take the car to the show,i got the phone call to pick it up and arranged to pick it up the Saturday before ford fair,when I got there I was happy to see the car again and looked forward to driving it home, lee showed me the dyno graph on the computer and I was happy to see the power it was making on such low boost, it made 340bhp at 0.7 bar and once I have got some miles done in the car for me to take it back and they will add more boost,so hopefully with more boost it will be into the 500's , I would like to say a huge thanks to lee and the guys at devil devlopments for all there work and helping it be ready for me to take to ford fair. the drive home was great and the noise it makes on boost is


the next day after picking it up was ford fair and I had the great spot of being on the fast ford stand and parking mine next to lucas fiesta,had a little issue with the car getting a little hot in the traffic going into the show so needed to fit a bigger set of rad fans,but that's all sorted now,here are some photos from ford fair
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after ford fair I hardly used the fiesta due to other things going on but had a call off dan asking if I wanted to be on the fast ford stand at trax so I wnet along to that, was surprised to see the amount of attention the car got there and was good to see how all the other car groups do things,the only down side to the show was when I left the car was running a little rough,thought it was because of the rain but it didn't clear so pulled over at the side of the road to take a look and see what was up and found someone had unplugged no1 injector so the car was only running on 3 lucky I had a look before something went bang,

since the show I have driven the car quite a bit and as usual with a car build from a bare shell there have been a few teathing issues but all are sorted at the moment and as soon as the good weather comes back the car will be going back to devil devlopments for the mapping to be finished and then the track days will start, really looking forward to what this year brings with the fiesta

also the car is up for car of the year with fast ford so please can you vote for it

Last edited by robp-tt; 01-01-2014 at 01:06 PM.
Old 01-01-2014, 01:42 PM
  #135  
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Originally Posted by robp-tt
car was running a little rough,thought it was because of the rain but it didn't clear so pulled over at the side of the road to take a look and see what was up and found someone had unplugged no1 injector so the car was only running on 3 lucky I had a look before something went bang

Mate of mine took his car to show and someone ended up putting something in the trumpet/s of the ITB's and it ended up damaging the head, bore, piston, valves etc etc

He will need go to a show again and leave the bonnet up unless he's around

some scum bags out there
Old 01-01-2014, 02:02 PM
  #136  
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Alright Rob !! Me an Diane voted for ya mate!
Old 01-01-2014, 02:23 PM
  #137  
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I bet the fiesta is a hand full on the roads lol
Old 01-01-2014, 02:48 PM
  #138  
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Originally Posted by Johnny Knoxville
Mate of mine took his car to show and someone ended up putting something in the trumpet/s of the ITB's and it ended up damaging the head, bore, piston, valves etc etc

He will need go to a show again and leave the bonnet up unless he's around

some scum bags out there
yeh I was surprised that someone would do that

Originally Posted by rst-g
Alright Rob !! Me an Diane voted for ya mate!
thanks mate

Originally Posted by Mk4 Rick
I bet the fiesta is a hand full on the roads lol
yeh it is quite a handfull but ime getting use to it
Old 01-01-2014, 03:24 PM
  #139  
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looks awesome mate
Old 01-01-2014, 03:40 PM
  #140  
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so I wnet along to that, was surprised to see the amount of attention the car got there and was good to see how all the other car groups do things,the only down side to the show was when I left the car was running a little rough,thought it was because of the rain but it didn't clear so pulled over at the side of the road to take a look and see what was up and found someone had unplugged no1 injector so the car was only running on 3 lucky I had a look before something went bang,


Basturds why would anyone do something like that glad no harm was done. Btw the car mint and a god look round at ford fair keep up the good work
Old 04-01-2014, 06:56 PM
  #141  
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Thanks for the comments
Yeh cant understand some people and why they would want to ruin someones car.

Hoping the weather is better tommrrow so I can spend some time tidying some bits up on the car
Old 10-10-2014, 02:32 PM
  #142  
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Bit of a late update. Thought I would do a update as its been so long since the last one, since the last update I have had some more mapping done at devil developments, the boost has been upped to 1.6bar and is now running 428bhp, the car feels loads stronger and like a animal on boost, I was hoping the car would have made closer too 500bhp but it seems the turbo was struggling a little, its only on a .48 exhaust housing so it was doing well to make what it did, alli would need would be a turbo change to get ove 500 but I dont want to be chasing numbers as the car is loads of fun at the moment.

I took the car to Ford fair and trax and both times it was on the fast ford stand ,here are some photos of it there
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ive got a few plans for the car overthe winter like striping the gear box down as its a little noisey after a few hard drives and I've got a new dash to replace my pi systems 2 one and got a few bits to tidy up aswell
Old 10-10-2014, 03:55 PM
  #143  
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awesome work rob
Old 11-10-2014, 05:30 PM
  #144  
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Nice work rob , I went to ford fair and looked around the car and was hoping to catch up but I didn't see you about keep the good work up
Old 11-10-2014, 05:50 PM
  #145  
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Thanks paul i was hoping to see you at ford fair aswell.didnt have your mobile number to call you up to see where you where. Hope every thing is all good with u aswell
Old 11-10-2014, 06:27 PM
  #146  
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Originally Posted by robp-tt
Thanks paul i was hoping to see you at ford fair aswell.didnt have your mobile number to call you up to see where you where. Hope every thing is all good with u aswell
Yep mate everything ok mate gonna be a dad in a few weeks so had to put all spare cash into house etc and baby shit lol but all sorted now so just waiting for him to pop out and then hopefully I can crack on with my car funds permitting
Cheers paul
Old 11-10-2014, 06:34 PM
  #147  
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428 bhp is enough matey lol. The car is looking well.
Old 11-10-2014, 06:41 PM
  #148  
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Congratulations again on the baby again paul . If you want to sell the fiesta let me know


Thanks glenn. Think i will get some use out of it before going for more power.got some handling issues to sort aswell
Old 31-07-2015, 03:08 PM
  #149  
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UPDATE TIME 31/7/15

thought I would do an update.as its been so long.some things have changed since the last update.most have been just tiding things up and sorting any little issues out that uve had along the way. The main update has been that I have had it remaped after fitting a new turbo.i decided to change to a precision turbo 6266gen2 with a .63 exhaust housing as I wanted to brake the magic 500bhp .after the car was left with lee at devil developments for him to work his magic on it the car made 518bhp to say it is a handful is a understatment. When it comes on full boost its just a matter of holding on.
Other little bits I have done have been painting the intercooler amd rad black so they blend in a little and painting the rear calipers and discs to tidy them up

Also had a few issues with running so much power in a fwd.had a cv joint die on me coming back from fiesta in the park




Here are a few photos of the progress so far










Old 01-08-2015, 05:00 AM
  #150  
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Very cool rob and iam so glad you didn't sell it after all your hardwork , breaking the 500 bhp ain't as easy as everyone makes out and unless you understand how much money it takes and effort people shouldn't comment.
Just a great car and get some enjoyment out of it .

Cheers paul
Old 01-08-2015, 06:35 AM
  #151  
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Thanks paul ime still undecided on what to do next with it but for now ime just going to enjoy it.your right about people thinking it's easy to build a 500+engine but there are only a few cars running a true 500bhp

Are you going to ford fair paul?
Old 01-08-2015, 07:18 AM
  #152  
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Awesome, well done mate!
Car looks so much better with the black cooler and rad, blends in now and is subtle
Old 01-08-2015, 07:58 AM
  #153  
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The front end looks miles better with the intercooler painted black.

I bet the rac man was shocked when he seen the car was he.
Old 01-08-2015, 08:07 AM
  #154  
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Yeh ime really happy with how it looks with the cooler black l.should have done it when I first built it. The first rac bloke was a bit funny about it because it wasn't a standard road car and kept saying it wouldn't fit on his dolly ect but he was shocked when it went straight on and the low loader bloke was ok about it and seemed to like it
I've got some track time at ford fair so hopefully I won't brake it lol
Old 01-08-2015, 09:59 PM
  #155  
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Looking good
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