Restorations, Rebuilds & Projects. Restoring her to Concourse? Just getting her running again? Or got a mad project? This is your room.

ZETEC TURBO TIME for ERST!

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Old 15-03-2006, 06:48 AM
  #401  
adamS2RST
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Bufty! Quality work mate
Old 15-03-2006, 11:04 AM
  #402  
Twins
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Old 17-03-2006, 10:18 PM
  #403  
bassboy
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PMSL @ adam!! its my VDub side coming out thats all love distinctive touches u cant always drive fast

cheers Dave

bassboy
Old 17-03-2006, 10:57 PM
  #404  
Munch
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nice one
Old 17-03-2006, 11:54 PM
  #405  
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cheers lee

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Old 18-03-2006, 12:01 AM
  #406  
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hey peeps...dropped off the block to Steve at Vulcan today...also prepped up some more parts for spraying

block when i started


crank out






note the under piston oil jets


the new flywheel against the 2L item




the oil jets for undercooling piston


and the new sump




tomo im going to primer up all the left over bits and put all the interior back in my car lol

bassboy
Old 18-03-2006, 10:41 AM
  #407  
Munch
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nice one
Old 18-03-2006, 01:03 PM
  #408  
Dan
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Ignore Adam, he's a bufty at heart anyway! I know it, and so does he!

Nice touches there mate, I like em, keep em coming!
Old 23-03-2006, 01:40 PM
  #409  
bassboy
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cheers boys! ive primered up quite a few more bits and peices including

sump
rocker cover
dipstick pipe
various mounting plates
cam pulleys
etc etc

just gotta rub them down now and spray them in the colours i want them...sump will be getting some stone chip gaurd sprayed on first before spraying it the final colour just to help against scratches etc etc

Also got a number of other parts come through (HUGE thanx to Alex ZXH!!! ) which were:

various bolts throughout the engine
brand new 1.8 Escort oil pick up pipe
brand new under piston cooling jets and bolts
rocker cover gasket
cam seals
Bottom end gasket set

also got my 13row oil cooler stuff through (thanx to Lee @ Fusion!! )

in the next few days should be picking up some more bits and pieces of Alex

Also ordered something that will give me some SERIOUS advantages over your average ZT's

bassboy
Old 23-03-2006, 03:58 PM
  #410  
Twins
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Old 23-03-2006, 04:19 PM
  #411  
Munch
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nice one geeza
Old 25-03-2006, 11:37 PM
  #412  
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quick update peeps...

well just got in from the garage and sprayed up my sump...its been primed and stone chip guarded for the moment...when its dry ill be spraying it the same colour as the rest of the engine...hopefully it wont come off PMSL







also got my oil cooler...but there is a leak with the cooler itself so should be getting another one soon (thanx Lee @ fusion )





highly polished the other vernier pulley i have as well











also got various bolts etc from Alexzvh



and i saved the best till last....i finally seen the head thats been getting some treatment.....ill let the pics do the talking LOL















bassboy
Old 26-03-2006, 05:29 PM
  #413  
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mate i take it they are not standard valves, they look well dished and sat into the chamber nice and flush too,

did you do the porting,
Old 26-03-2006, 07:36 PM
  #414  
Munch
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top stuff
Old 26-03-2006, 07:40 PM
  #415  
Twins
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Nice one
Old 26-03-2006, 08:04 PM
  #416  
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looks top mate!!
Old 26-03-2006, 09:08 PM
  #417  
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cheers peeps...unfortunately i wont be seeing it again for another 3 weeks or so as vulcan are going to flow test the head, possibly place the cams in the head and see what needs grinding away (or ill do it lol), lighten and balance the bottom end, sort the breather mods out and place a oil return in the block....then its time for a dummy build to make sure everything is ok and a quick CR check....then fast ford are coming to do a write up on the engine

waiting for a few bits to arrive now although i believe one item i should be picking up at a thrash in Brunters mid april cant wait

bassboy
Old 28-03-2006, 12:12 AM
  #418  
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ONLY JOKING LOL!!!!

quick update...not alot happening to be honest...just some painting as everything else is still at Vulcan LOL

Stonechip guarded the sump


then sprayed in its proper colour that i want it


also sprayed few other bits


rocker cover




the paint is a metallic black so when the bonnet is open im praying the silver shines through LOL


as im sprayed for the first few times with a spray gun im practising on little bits first...so i lacqured the pulley and the sheild




quite pleased with the spraying skills so far! am still messing about with the gun settings trying to get them right for the different applications etc etc....but getting there slowly slowly

bassboy
Old 28-03-2006, 05:50 AM
  #419  
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Restoration time for ERST! HAD ENOUGH!!! BREAKING IT!!


Glad your only joking though mate
Old 28-03-2006, 05:57 AM
  #420  
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Nice work with the spray gun there
Old 28-03-2006, 12:57 PM
  #422  
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nice bit of work there, keep it up
Old 28-03-2006, 01:38 PM
  #423  
Dan
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Christ you've been busy recently!

Decided on your turbo yet? I wont say the models you've told me but both are abit fookin mental don't you think!
Old 28-03-2006, 02:08 PM
  #424  
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LOL @ dan....no mate not chosen yet...am waiting for dyno sessions to decide and see which suits me most....wonder if they will be big enough just cant decide between the stage 3 Cossie T3 or a standard T34.......decisions decisions

cheers for the comments everyone else...just washed the car and its fooking raining LOL...its parked up in the garage so i think i might go give it a polish to keep me busy...cant be spraying in there while the car is in there to PMSL

bassboy
Old 28-03-2006, 07:34 PM
  #425  
Dan
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Originally Posted by bassboy
LOL @ dan....no mate not chosen yet...am waiting for dyno sessions to decide and see which suits me most....wonder if they will be big enough just cant decide between the stage 3 Cossie T3 or a standard T34.......decisions decisions
If only they were ANYWHERE NEAR the mark!
Old 29-03-2006, 08:50 AM
  #427  
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Originally Posted by The Usual Suspect
a gt ya mean
i might be settling with a T series now

bassboy
Old 29-03-2006, 05:59 PM
  #429  
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good work keep it up
Old 29-03-2006, 08:15 PM
  #430  
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Originally Posted by The Usual Suspect
t34 matey 400 bhp rated and thats the limit of the zetec crank anyways
380 is what i would run that turbo at at an absolute max! but it seems likes a good choice....maybe go for a T34 with .55 exhaust housing to keep the lag down yet have good top end power

im hoping 350 is on the cards with serious reliability anywhere between 320 and 350 and ill be happy

oh and 400 is not the limit of the zetec crank its much higher

bassboy
Old 29-03-2006, 08:16 PM
  #431  
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Originally Posted by Alex zvh cabrio
good work keep it up
will do mate and thank you so much for the stuff so far

will be down in the next few days

bassboy
Old 30-03-2006, 02:11 PM
  #432  
Kam B
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serious? how comes you lost interest?
Old 30-03-2006, 03:39 PM
  #435  
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one word PHAT
Old 30-03-2006, 05:04 PM
  #436  
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Originally Posted by ultimate sleeper
serious? how comes you lost interest?
im only messing bruv just a windup lol...im looking forward to it now...just need management, exhaust manifold (may stick with ERST one now), turbo, and management and its ready to bolt in...oh and oil pump which i cant source from ANYWHERE and a BIG intercooler LOL

hopefully im only within a few months of completion...i reckon Sept Oct time it will be getting run in..hopefully LOL

bruv whats your name? i keep forgetting even when i ran into u at kingston i was like 'u ultimate sleeper' PMSL

bassboy
Old 30-03-2006, 05:08 PM
  #437  
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Originally Posted by The Usual Suspect
Originally Posted by bassboy
Originally Posted by The Usual Suspect
t34 matey 400 bhp rated and thats the limit of the zetec crank anyways
380 is what i would run that turbo at at an absolute max! but it seems likes a good choice....maybe go for a T34 with .55 exhaust housing to keep the lag down yet have good top end power

im hoping 350 is on the cards with serious reliability anywhere between 320 and 350 and ill be happy

oh and 400 is not the limit of the zetec crank its much higher

bassboy

sunny tells lies then the bastad sweet choice mate you do your homework well like me ive got a 63 arbath on mine at mo but we,ll see how it blows
LOL personally im not sure whether a zetec crank has been tested till destruction but ive heard of a good number of engines producing over 400hp even 450hp on standard cranks and they have been fine...and again i cant remember whether sunny has actually destroyed a crank (as far as im aware he hasnt) but you cant put power limitations to products unless they have been tested with proof People reckon u need stell rods in CVH after 250hp...ive seen some run between 240 and 260 hp with no probs and boost levels of 25-26psi!

but if my crank goes...ill let everyone know PMSL

when do you think your engine will be ready? what chassis is it going into...sorry as normal i forget these things...memory like a fish LOL

bassboy
Old 30-03-2006, 05:08 PM
  #438  
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Originally Posted by AdsCapri2
one word PHAT
cheers mate

bassboy
Old 01-04-2006, 05:51 PM
  #440  
Kam B
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Originally Posted by bassboy
Originally Posted by ultimate sleeper
serious? how comes you lost interest?
bruv whats your name? i keep forgetting even when i ran into u at kingston i was like 'u ultimate sleeper' PMSL

bassboy
duudeee its kam

one day u got to put that running gear from your s2 in to your daily driver, imagine the humiliation you would cause!


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