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ZX10R turbo kit car build - update 10-08-13

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Old 15-02-2011, 10:15 PM
  #321  
wide ka
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Coming on dude!

When you aiming to have it on the road?
Old 15-02-2011, 10:24 PM
  #322  
scottyrs
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looking good mate your flying along!
Old 08-03-2011, 08:07 AM
  #323  
Red16
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Originally Posted by wide ka
When you aiming to have it on the road?
Hoping to have it on the road in May
Old 08-03-2011, 04:58 PM
  #324  
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you've been quiet recently mate how you getting on?
Old 08-03-2011, 06:36 PM
  #325  
escort1989uk
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Any updates ?
Old 09-03-2011, 02:47 PM
  #326  
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I've been really quiet lately, been working in a shipyard in Poland for the last month, hence the lack of updates, but I have bought some new parts...

Fuel filler cap, stainless bolts, locking ring and filler neck hose

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Various silicon hoses, reducers, alloy hose joiners for the cooling system, some adhesive foam tape and jubilee clips.

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So if I pull my finger out I can get the engine/header tank/radiator piped up, leaving the wiring to crack on with!
Old 10-03-2011, 12:50 PM
  #327  
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Good I enjoy seeing your updates has been a while can't be much more to do
Old 10-03-2011, 03:34 PM
  #328  
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what you doing out in poland fella ?
Old 10-03-2011, 07:15 PM
  #329  
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Old 10-03-2011, 07:16 PM
  #330  
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double post

Last edited by fezzajsy; 10-03-2011 at 07:19 PM. Reason: double post
Old 10-03-2011, 07:51 PM
  #331  
Red16
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Originally Posted by escort1989uk
Good I enjoy seeing your updates has been a while can't be much more to do
Not much at all really, a quick list of jobs left to do is...

Pipe up cooling system
Fit filler cap/neck/hose
Bleed brakes
Fit arches
Fit lights
Wire up lights, dash switches, engine
Buy seats and harnesses then fit them
IVA test
DVLA inspection
Trip to Reyland/BigCC Racing for a mapping session
Take it out for a bit of a drive

Originally Posted by -beefy-
what you doing out in poland fella ?
I've been rebuilding some mud pumps on a semi submersible oil rig in a dry dock in Gdynia.

Originally Posted by fezzajsy
double post
Spaz
Old 10-03-2011, 08:27 PM
  #332  
Dicko&Vacant
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take it your not at nissan anymore ben?
Old 10-03-2011, 08:34 PM
  #333  
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Originally Posted by Dicko&Sarah
take it your not at nissan anymore ben?
no he saw the light like many more of us!!!
Old 10-03-2011, 09:02 PM
  #334  
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Just read through the whole build, great job - well done.

My only comment is with the wastegate pipe, mine cracked doing much the same as you have. The solution was not to weld the last joint just have it a nice snug fit so it can move. I think you will have probs if you dont.
Congrats on a great build so far should be a very quick car.

Cheers Rod
Old 12-03-2011, 12:24 PM
  #335  
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Originally Posted by Dicko&Sarah
take it your not at nissan anymore ben?
No mate, as Paynee said I seen the light around a year and a half ago, I work offshore now.

Originally Posted by Paynee
no he saw the light like many more of us!!!
Didn't know you were a member on here David!?!?!

Originally Posted by MadRod
Just read through the whole build, great job - well done.

My only comment is with the wastegate pipe, mine cracked doing much the same as you have. The solution was not to weld the last joint just have it a nice snug fit so it can move. I think you will have probs if you dont.
Congrats on a great build so far should be a very quick car.

Cheers Rod
Cheers Rod

The exhaust is finished now so time will tell, if it does crack, i'll be forced to fabricate a new one along the lines of what you have described, or maybe with a slightly longer wastegate pipe incorporating a flexible section.

I ordered some wiring components yesterday, and suprisingly they were delivered this morning, happy days

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Old 12-03-2011, 07:09 PM
  #336  
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What a build stunning attention to detail and should be a proper giggle on the road.

Ps . Are you working on one of the Awilco rigs in Poland, and you wernt on the Magellan in Rotterdam a few weeks ago were you ?
Old 15-03-2011, 06:49 PM
  #337  
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Originally Posted by NEIL A
What a build stunning attention to detail and should be a proper giggle on the road.

Ps . Are you working on one of the Awilco rigs in Poland, and you wernt on the Magellan in Rotterdam a few weeks ago were you ?
Cheers Neil, it should be a hoot on the road

Yeah, I was on the phoenix rig out in poland, but not on the Magellan in Rotterdam.
Old 17-03-2011, 12:25 PM
  #338  
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I made a start on the cooling system yesterday, plumbed in the turbo water feed and return, also the turbo oil feed with new braided hose, then the coupled up the water pump and thermostat housing to to the radiator, still needs tidying but there is more plumbing to do first, more specifically the header tank.

Here are the pics

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Old 17-03-2011, 08:36 PM
  #339  
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I've been pottering about in the garage this afternoon, fitted the header tank to the bulkhead panel and then plumbed it in.

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A closer look at the header tank and bulkhead panel

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In this photo below you can see the overflow hose from the header tank still needs to be clipped to the bottom of the chassis to keep it nice and straight. The coiled up hose from the bottom of the header tank is to be plumbed into the water pump inlet hose, i'll do that tomorrow when the fitting is delivered.

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I then quickly fitted the boost pipework and inlet manifold to see how everything is going to look.

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It confirmed one thing... the boost pipework and inlet manifold definitely need to be black
Old 17-03-2011, 11:00 PM
  #340  
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Maybe a silly question thats already been answered but why is the engine fitted on the piss like that? as in the direction of the prop.
Old 18-03-2011, 08:17 AM
  #341  
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I wondered this too, wont weight distribution be affected or does it not really come in to it?
Old 18-03-2011, 09:36 AM
  #342  
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awesome work. great install
Old 18-03-2011, 09:37 AM
  #343  
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LOVE the blue
Old 20-03-2011, 12:24 PM
  #344  
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Originally Posted by Minirotty
Maybe a silly question thats already been answered but why is the engine fitted on the piss like that? as in the direction of the prop.
It's trying to make the best of the situation... the position of the gearbox output shaft, it's quite far back on the engine meaning when the engine is fitted into a car it's quite far over to the drivers side, it's just not possible to have the propshaft straight.

Originally Posted by dvid
I wondered this too, wont weight distribution be affected or does it not really come in to it?
It doesn't make a great deal of difference, the ZX10R engine/box together weigh 67kg, especially not when you consider the 80kg of driver sat on the right hand side of the car.

Originally Posted by Porkie
awesome work. great install
Cheers

Originally Posted by Porkie
LOVE the blue
Old 20-03-2011, 01:15 PM
  #345  
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looking stunning mate , deffo agree on the black pipes and plenum ,


i hope i fit in that passenger seat lol , if not you may have created the first ever reason ive needed for dieting !!!




beef
Old 20-03-2011, 01:48 PM
  #346  
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Originally Posted by -beefy-
looking stunning mate , deffo agree on the black pipes and plenum ,

i hope i fit in that passenger seat lol , if not you may have created the first ever reason ive needed for dieting !!!
Aye black pipes and plenum ftw!

Just in case you best get dieting now because I'm hoping it's going to be on the road early May!
Old 20-03-2011, 01:49 PM
  #347  
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Bought a self sealing hose take off, to allow me to connect the feed from the header tank into the water pump inlet hose, not got any photos of it installed though as I got carried away with other jobs on the car.



Tied up a few loose ends and got the car all prepped, ready to go down to Mac#1 to be wired up and IVA tested, trailer hired, all set to go...

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Made it down to Mac#1 safe and sound, here she is sitting in their workshop where she was born

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Old 20-03-2011, 02:28 PM
  #348  
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what the boys at mac1 think of it ben ?
Old 20-03-2011, 02:45 PM
  #349  
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They were pleased with the way it has turned out

Mark said "I can't wait to have a f%%king drive of it!"

and that I'm in for a bit of a suprise myself when I first drive it, especially having never driven one before!
Old 20-03-2011, 04:02 PM
  #350  
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Old 20-03-2011, 04:44 PM
  #351  
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coming along nice n good
Old 20-03-2011, 07:20 PM
  #352  
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nice to see it out of the garage ben,looks stunning in the sun,when do you expect it back?
Old 21-03-2011, 10:31 AM
  #353  
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cool! is that a kit car lambo in the backgroound? the front bumper just doesnt look right for some reason?
Old 06-04-2011, 10:33 AM
  #354  
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Originally Posted by cozzy jeff
nice to see it out of the garage ben,looks stunning in the sun,when do you expect it back?
Yeah it was nice to see it outside again, even more so out on the open roads, albeit on the trailer

Originally Posted by CraigoScott
cool! is that a kit car lambo in the backgroound? the front bumper just doesnt look right for some reason?
Yeah it's a kit car, based on the usual Toyota MR2, but it's running a 3.0 V6 engine.
Old 06-04-2011, 10:41 AM
  #355  
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Small update, unfortunately with no photos, but you'll just have to wait for those

The wiring has been roughed in and the engine turns, fuel pump primes, sparks etc, an exhaust servo eliminator has been fitted to do away with the butterfly the standard bike exhaust has and no fault codes are being displayed, happy days

The dash is currently being wired up, I'm going down to Mac#1 tomorrow to do a few bits and bobs on the car, the wiring can then be tidied up for the final time and then the engine can be fired up for the first time

The IVA paper work has been submitted now so the clock is ticking, hopefully it wont be too much longer til it's on the road
Old 06-04-2011, 08:47 PM
  #356  
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great stuff fella ,


will have to pop up at some point when its back ,


still need to collect the cleaning fluid for the brake servo tank

b
Old 06-04-2011, 10:06 PM
  #357  
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congrats hope iva goes well looking forward to some you tube clips
Old 07-04-2011, 06:13 AM
  #358  
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Well done then!!!!! they just tune blue cars
Old 07-04-2011, 07:18 PM
  #359  
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Well I made the trip down to see Mark and Colin (and the car) this morning. We coupled up the remaining vacuum hoses and oil scavenge pump hoses, proved the operation of everything before getting ready to fire the engine up for the first time... see the video below for the outcome

http://www.youtube.com/watch?v=Opp8ecvY7nU

It's not too loud which is nice

The whining noise is the oil scavenge pump, which moves the oil from the bottom of the turbo back to the sump, I think I'm going to have to replace it for something quieter!

Last edited by Red16; 07-04-2011 at 07:21 PM.
Old 07-04-2011, 07:59 PM
  #360  
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Sounds naughty!


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