ZX10R turbo kit car build - update 10-08-13
#326
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I've been really quiet lately, been working in a shipyard in Poland for the last month, hence the lack of updates, but I have bought some new parts...
Fuel filler cap, stainless bolts, locking ring and filler neck hose
Various silicon hoses, reducers, alloy hose joiners for the cooling system, some adhesive foam tape and jubilee clips.
So if I pull my finger out I can get the engine/header tank/radiator piped up, leaving the wiring to crack on with!
Fuel filler cap, stainless bolts, locking ring and filler neck hose
Various silicon hoses, reducers, alloy hose joiners for the cooling system, some adhesive foam tape and jubilee clips.
So if I pull my finger out I can get the engine/header tank/radiator piped up, leaving the wiring to crack on with!
#331
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Pipe up cooling system
Fit filler cap/neck/hose
Bleed brakes
Fit arches
Fit lights
Wire up lights, dash switches, engine
Buy seats and harnesses then fit them
IVA test
DVLA inspection
Trip to Reyland/BigCC Racing for a mapping session
Take it out for a bit of a drive
I've been rebuilding some mud pumps on a semi submersible oil rig in a dry dock in Gdynia.
Spaz
#334
Happily retired
Just read through the whole build, great job - well done.
My only comment is with the wastegate pipe, mine cracked doing much the same as you have. The solution was not to weld the last joint just have it a nice snug fit so it can move. I think you will have probs if you dont.
Congrats on a great build so far should be a very quick car.
Cheers Rod
My only comment is with the wastegate pipe, mine cracked doing much the same as you have. The solution was not to weld the last joint just have it a nice snug fit so it can move. I think you will have probs if you dont.
Congrats on a great build so far should be a very quick car.
Cheers Rod
#335
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No mate, as Paynee said I seen the light around a year and a half ago, I work offshore now.
Didn't know you were a member on here David!?!?!
Cheers Rod
The exhaust is finished now so time will tell, if it does crack, i'll be forced to fabricate a new one along the lines of what you have described, or maybe with a slightly longer wastegate pipe incorporating a flexible section.
I ordered some wiring components yesterday, and suprisingly they were delivered this morning, happy days
Didn't know you were a member on here David!?!?!
Just read through the whole build, great job - well done.
My only comment is with the wastegate pipe, mine cracked doing much the same as you have. The solution was not to weld the last joint just have it a nice snug fit so it can move. I think you will have probs if you dont.
Congrats on a great build so far should be a very quick car.
Cheers Rod
My only comment is with the wastegate pipe, mine cracked doing much the same as you have. The solution was not to weld the last joint just have it a nice snug fit so it can move. I think you will have probs if you dont.
Congrats on a great build so far should be a very quick car.
Cheers Rod
The exhaust is finished now so time will tell, if it does crack, i'll be forced to fabricate a new one along the lines of what you have described, or maybe with a slightly longer wastegate pipe incorporating a flexible section.
I ordered some wiring components yesterday, and suprisingly they were delivered this morning, happy days
#337
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Yeah, I was on the phoenix rig out in poland, but not on the Magellan in Rotterdam.
#338
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I made a start on the cooling system yesterday, plumbed in the turbo water feed and return, also the turbo oil feed with new braided hose, then the coupled up the water pump and thermostat housing to to the radiator, still needs tidying but there is more plumbing to do first, more specifically the header tank.
Here are the pics
Here are the pics
#339
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I've been pottering about in the garage this afternoon, fitted the header tank to the bulkhead panel and then plumbed it in.
A closer look at the header tank and bulkhead panel
In this photo below you can see the overflow hose from the header tank still needs to be clipped to the bottom of the chassis to keep it nice and straight. The coiled up hose from the bottom of the header tank is to be plumbed into the water pump inlet hose, i'll do that tomorrow when the fitting is delivered.
I then quickly fitted the boost pipework and inlet manifold to see how everything is going to look.
It confirmed one thing... the boost pipework and inlet manifold definitely need to be black
A closer look at the header tank and bulkhead panel
In this photo below you can see the overflow hose from the header tank still needs to be clipped to the bottom of the chassis to keep it nice and straight. The coiled up hose from the bottom of the header tank is to be plumbed into the water pump inlet hose, i'll do that tomorrow when the fitting is delivered.
I then quickly fitted the boost pipework and inlet manifold to see how everything is going to look.
It confirmed one thing... the boost pipework and inlet manifold definitely need to be black
#340
Lucifer II - 666
Maybe a silly question thats already been answered but why is the engine fitted on the piss like that? as in the direction of the prop.
#344
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Cheers
#346
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Just in case you best get dieting now because I'm hoping it's going to be on the road early May!
#347
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Bought a self sealing hose take off, to allow me to connect the feed from the header tank into the water pump inlet hose, not got any photos of it installed though as I got carried away with other jobs on the car.
Tied up a few loose ends and got the car all prepped, ready to go down to Mac#1 to be wired up and IVA tested, trailer hired, all set to go...
Made it down to Mac#1 safe and sound, here she is sitting in their workshop where she was born
Tied up a few loose ends and got the car all prepped, ready to go down to Mac#1 to be wired up and IVA tested, trailer hired, all set to go...
Made it down to Mac#1 safe and sound, here she is sitting in their workshop where she was born
#349
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They were pleased with the way it has turned out
Mark said "I can't wait to have a f%%king drive of it!"
and that I'm in for a bit of a suprise myself when I first drive it, especially having never driven one before!
Mark said "I can't wait to have a f%%king drive of it!"
and that I'm in for a bit of a suprise myself when I first drive it, especially having never driven one before!
#354
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Yeah it's a kit car, based on the usual Toyota MR2, but it's running a 3.0 V6 engine.
#355
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Small update, unfortunately with no photos, but you'll just have to wait for those
The wiring has been roughed in and the engine turns, fuel pump primes, sparks etc, an exhaust servo eliminator has been fitted to do away with the butterfly the standard bike exhaust has and no fault codes are being displayed, happy days
The dash is currently being wired up, I'm going down to Mac#1 tomorrow to do a few bits and bobs on the car, the wiring can then be tidied up for the final time and then the engine can be fired up for the first time
The IVA paper work has been submitted now so the clock is ticking, hopefully it wont be too much longer til it's on the road
The wiring has been roughed in and the engine turns, fuel pump primes, sparks etc, an exhaust servo eliminator has been fitted to do away with the butterfly the standard bike exhaust has and no fault codes are being displayed, happy days
The dash is currently being wired up, I'm going down to Mac#1 tomorrow to do a few bits and bobs on the car, the wiring can then be tidied up for the final time and then the engine can be fired up for the first time
The IVA paper work has been submitted now so the clock is ticking, hopefully it wont be too much longer til it's on the road
#359
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Well I made the trip down to see Mark and Colin (and the car) this morning. We coupled up the remaining vacuum hoses and oil scavenge pump hoses, proved the operation of everything before getting ready to fire the engine up for the first time... see the video below for the outcome
http://www.youtube.com/watch?v=Opp8ecvY7nU
It's not too loud which is nice
The whining noise is the oil scavenge pump, which moves the oil from the bottom of the turbo back to the sump, I think I'm going to have to replace it for something quieter!
http://www.youtube.com/watch?v=Opp8ecvY7nU
It's not too loud which is nice
The whining noise is the oil scavenge pump, which moves the oil from the bottom of the turbo back to the sump, I think I'm going to have to replace it for something quieter!
Last edited by Red16; 07-04-2011 at 07:21 PM.