Restorations, Rebuilds & Projects. Restoring her to Concourse? Just getting her running again? Or got a mad project? This is your room.

1967 Lotus White Beetle Restoration

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Old 09-08-2009, 08:10 PM
  #41  
jonny s2
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lee i got some inspiration for ya,not like you need any
Old 09-08-2009, 09:34 PM
  #42  
wide ka
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getting on i see, i might be buying a 67 in the next few months, ill get some pics next time im up at the unit, need a little work but is a stunner
Old 09-08-2009, 09:34 PM
  #43  
Lee Ivatt
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Originally Posted by jonny s2
lee i got some inspiration for ya,not like you need any
Yeh do love the randars, nice wheels, not to everyones tastes tho. Id have personally gone for the porsche fuchs from the 911. same as what i have but 5 stud rather than 4.

I did think about changing the hubs and brakes, but its another Ł800-1000 and simply doesnt justifiy it for me. Anyway my 914 fuchs are cool and are uber rare compared to the 911 fuchs.

That bug is on air ride, think its an airkwelds kit.

Am starting the welding tommrow........ cant wait
Old 09-08-2009, 09:50 PM
  #44  
jonny s2
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correct, i knew you would know bout them have you seen there bronze karmen ghia looks awesome
Old 10-08-2009, 08:47 AM
  #45  
mike77cos
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Going to keep an eye on this, great work
Old 10-08-2009, 10:11 AM
  #46  
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you need to towel rails, and i think those wheels will look good with the black details

and paint it mint green
Old 10-08-2009, 05:48 PM
  #47  
Lee Ivatt
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Am starting at the front and working back.

The bug was obviously given a healthy coat of waxoil when it was new over 40 years ago.





Massive mess and a pain to get off, but it has preserved the metal as if it were only a month old!!!!




After scarping and melting with a paint gun, i gave it a wipe with lots of thinners, just look at how clean it is thats 42 year old paint on an inner wheel arch


My good old favorite, stone chip paint


After some sanding applied a few coats.




same other side


The stone chip is wonderful stuff and is ready to paint straight over, tho ill probably give it a coat of primer first when the time comes

The spare wheel well was also coated in the wax', theres an id plate under there somewhere






The only rust is about a 6" patch in the spare wheel well, so im waiting for a new panel to arrive so I can graft this in, hopefully tommrow.

Have also began to prep the inside of the inner wings and boot, i want to get them as smooth as possible, not that anyones going to see them, but I know they are there so want them to be spot on.
Old 10-08-2009, 05:58 PM
  #48  
orionmojo
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How clean!

Thats a proper result mate. my 20 year old ford isn't as clean as that but i was still chuffed to bits when i took it to pieces last year
Old 10-08-2009, 06:02 PM
  #49  
Lee Ivatt
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Originally Posted by orionmojo
How clean!

Thats a proper result mate. my 20 year old ford isn't as clean as that but i was still chuffed to bits when i took it to pieces last year
According to the history the car has only done 41k miles in its life, and the bodywork condition certainly backs this up.
Old 10-08-2009, 10:14 PM
  #50  
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Originally Posted by Lee Ivatt
According to the history the car has only done 41k miles in its life, and the bodywork condition certainly backs this up.
Cool. My orion Has one previous lady owner, 38k when i had it, waxoyled from new, german shell. it had everything going for it really, but there was still the "standard" fuse box rust to deal with and also a few bubbles on the front inner arch under the plastic covers. i know nothing to keep you awake at night after seeing some of the RS' on here but its refreshing to see a 40 year old car in such good condition... if you know what i mean

i'd love to do a beetle one day, the deepest gloss black you've ever seen, ghosted flames, white leather interior and these wheels But i need a mk1 escort first iot has to wait its turn!

Old 10-08-2009, 10:45 PM
  #51  
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Looks mint lee,

what is a 1303???

and lee, you are a proper git. I am deffo thinking of getting a bug, have always liked them
Old 11-08-2009, 09:11 AM
  #52  
Lee Ivatt
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Originally Posted by orionmojo
Cool. My orion Has one previous lady owner, 38k when i had it, waxoyled from new, german shell. it had everything going for it really, but there was still the "standard" fuse box rust to deal with and also a few bubbles on the front inner arch under the plastic covers. i know nothing to keep you awake at night after seeing some of the RS' on here but its refreshing to see a 40 year old car in such good condition... if you know what i mean

i'd love to do a beetle one day, the deepest gloss black you've ever seen, ghosted flames, white leather interior and these wheels But i need a mk1 escort first iot has to wait its turn!

^^^^^^^^^^^^

They are soooooo wrong

I had a mk1 2dr escort about 3 years ago, was a very very solid 1968, turned it into a mexico rep. Lovley car




Elvis is you want a bug, defo get a split screen, my 1949 Vw beetle was the nuts





This is where it all started...with my 1st bug. I bought it at 14 and spent 3 years restoring it, here is a picture from when I sold it. Not bad for my first spray job, cold have been an immense car if i wernt so stoned and playing guitar Not bad for a 14-15 year old tho hey.
My 1971 Vw beetle

sold it to buy this



I wont bore you with the escos, aston, vr6, vw camper and 16i resto pics.

Missed my old bug soooo much I bought this one in january (YES JAN 2009) to try and get the memories back but it didnt work















!














The wheel arch area:



Note new kunifer and flexi









Fido dido sticker, i believe its been there since the early 90's, didnt have the heart to remove it!


sold in feb 2009 to buy the rs16i

Bonus points for anyone who also noticed my landrover change colour.

oh and a 1303 to answer your question, Vw always updated their bugs right from 1938 Mr F Porsche and Mr Hitler made changes,(yes the beetle is actually a porshce but hitler decided to "steal" it and called it KDF, the british army took over in 1947 and rebranded the KDF with a new name= Volkswagon) there were sometimes almost monthly changes to the cars (pain in the arse if doing concourse) the late bugs 1974 onwards were "IMPROVED" (that is questionable) with mc pherson struts up front instead of torsion bars, this made the car ugly as it and a wide fat nose. And ugly "elephant" rear lights for better saftey.

And even worse VW always wanted to improve visibality. hence
1949-1953 splitscreen rear
1953-1957 oval rear
1957-1967 larger windows all round
1968-1973 even bigger windows
1974-on ie 1303

they did the stupid thing of changing the flat screen front to panoramic/bay window and it looks hideous

There you started me off and I gave a nerds answer

Last edited by Lee Ivatt; 11-08-2009 at 09:25 AM.
Old 11-08-2009, 09:22 AM
  #53  
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Might be an inspiration

http://bbp.vergesse.net/index.php?se...T_ID=17&kopf=1
Old 11-08-2009, 04:44 PM
  #54  
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Originally Posted by Lee Ivatt
^^^^^^^^^^^^

They are soooooo wrong

I had a mk1 2dr escort about 3 years ago, was a very very solid 1968, turned it into a mexico rep. Lovley car
But life would be boring if we all liked the same things . Tbh, they weren't the exact ones i wanted, but they are going to be chrome iron cross wheels.

I dont exactly want a rep, but it will be white with cibies, roll top beta cloth bucket seats and the 6pod dash though. i dont know about stripes. some 13" rs4 spokes to finish off the package
Old 12-08-2009, 07:53 AM
  #55  
Lee Ivatt
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More of the same... rear end now





No welding here either, there were 2 repair patches, one each side which were ok, just needed a light grinding as who ever did them had left a bit too much weld on for my puropses.
Only tool ive had to use really is my good old hammer and dolly






Starting on the boot/inner wings and engine bay now. Again a lot of this (90%) wont be seen, but I know the effort will be worth it, its the little details what you dont actually see that make the car stand out when its finished.


anyone want a 16i
Old 12-08-2009, 07:16 PM
  #56  
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if it's for fre t take it lol

nick work lee but it's a vdub
Old 12-08-2009, 08:41 PM
  #57  
Lee Ivatt
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Originally Posted by danny_boy699
if it's for fre t take it lol

nick work lee but it's a vdub
Exactly its a vdub- 10 times cooler and more fun than a ford.

And free road tax, what else could you need!
Old 12-08-2009, 09:50 PM
  #58  
wide ka
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Originally Posted by Lee Ivatt
Exactly its a vdub- 10 times cooler and more fun than a ford.

And free road tax, what else could you need!
i agree! they dont know what there missing, and insurance for around Ł100 a year!
Old 12-08-2009, 09:58 PM
  #59  
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Might just be an off the wall comment here Lee, but what about Porsche Riviera Blue??

Looks another top job though - i admire the speed you turn them round!
Old 12-08-2009, 10:21 PM
  #60  
Lee Reynolds
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Originally Posted by Lee Ivatt
Exactly its a vdub- 10 times cooler and more fun than a ford.

And free road tax, what else could you need!
Depends who you are I despise bugs Dont see the obsession BUT ill be keeping an eye on the resto Lee
Old 13-08-2009, 04:07 PM
  #61  
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same age as the e-type jag im currently working on but looks a tad more solid keep the updates coming
Old 13-08-2009, 04:13 PM
  #62  
Maria.
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You gotta go for the towel rails and the fuchs!!!

Lee - have you ever heard of Michael Leche and his bug Homer from Machine 7?
Old 15-08-2009, 09:15 AM
  #63  
Lee Ivatt
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Originally Posted by Maria.
You gotta go for the towel rails and the fuchs!!!

Lee - have you ever heard of Michael Leche and his bug Homer from Machine 7?
Yeh name rings a bell I think

I used Machine 7 back in the late 90's when they were a new company and there was a sudden rise in intrest for aircooled Vw's , They had some ground breaking stuff at the time. The business has really taken of the last 10 years!!

Got any pics of homer (haha one of our kissing fish is caller homer)




Right Sorry for lack of pics people, have been flat out with work and far to many commitments So only managed to get a few pics when I remembered

Have spent a solid 3 days on body work welding, hammering and a tiny bit of dolphin glaze.

Rushed around yesterday to get the bug in a guide coat of primer to show up any deviations in the metal work.

This was the only bad bit on the car the front well.


New panel


After the best part of 30 hours, the car was ready for a good all over rub down and wet and dry


And here she is in primer














Old 15-08-2009, 09:26 AM
  #64  
carlo
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Is the 3 door yours lee looks nice crackin job on the bug
Old 15-08-2009, 11:39 AM
  #65  
Maria.
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No pics sorry Lee, theyre all on 'normal' pictures and ive scanner!
Old 15-08-2009, 04:14 PM
  #66  
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nice beetle mate!
Old 17-08-2009, 08:20 PM
  #67  
Lee Ivatt
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Finally got the bug painted after another 3 days of prepping

Body work was really good, here it is with just some dolphin paste on some low bits







Wet and dry 400, 600 & 800 tedious but this it where the actual paint finish is made




3 liters of lotus white and 1.5 activator



Air fed mask


And also treaded my self to a new gun as my last one is well over 10 years old and past it. Got on really well with the new one. Just took some getting used to with the gravity as there no delay like mt old suction gun.


tack drying after hanger coat






Old 17-08-2009, 08:49 PM
  #68  
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Good work fella Had my fair share of aircooled VW's in the past and its nice to see someone else getting stuck into a resto..

You also missed the 1302s from you list of models..
Old 17-08-2009, 08:56 PM
  #69  
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Looks great now. Love the look of fresh applied paint.
Old 17-08-2009, 10:08 PM
  #70  
Lee Ivatt
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Originally Posted by jay70
Good work fella Had my fair share of aircooled VW's in the past and its nice to see someone else getting stuck into a resto..

You also missed the 1302s from you list of models..
I certainly get stuck in, got 3 on the go at the mo


Sorry last post was cut short due to photobucket spaz out

.......................

Hanger coat cont...


And here she is in top coat





















Been along day




Old 17-08-2009, 10:41 PM
  #71  
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Old 17-08-2009, 11:12 PM
  #72  
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i must say where do you find the time to do all your cars,you must not sleep.you got alot of projects on the go mate.top work tho
Old 18-08-2009, 07:48 AM
  #73  
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Wow well done mate,i think your a clever man.I love the info on the Vw,s very intersting.
Old 18-08-2009, 07:52 AM
  #74  
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It look awesome
Old 18-08-2009, 09:42 PM
  #75  
Lee Ivatt
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Im cream crackered been on the bug for 15 hours solid , but met my target, Just got the doors left now

The wings I picked up last week, all NOS but have been sitting for years so not as new


Much easier to work on them when theyre fixed to something


Bonnet and engine lid, some ones been at them with the filler so this has all got to come out.


Bonnet- removal of filler




This is just one of the lumps of filler that was in the bonnet, It amazes me that people put this much in, just asking for trouble.




Hammer and dolly time again


Here as good as i can get with the hammer as theres just too many curves. but 20 times better than 1/4" of filler!


Now just needs a thin film of dolphin paste, this is like a filler but is a self leveling paste and goes off about 3 time harder than filler, its perfect for getting things spot on


Engine lid was the same, some tool had made a crap job of covering up the "1500" badge holes with some shit filler

Small dent to hammer out


and as for the lid catch well over 1/2" of filler here pic of it half cut back


all off




Here it is after hammering, again will need a film of dolphin as there is a catch brakcet on the rear of the lid preventing the hammer from a clean hit. But again 20 time better than filler


After god know how many hours of sanding, beating and leveling. It all treated to 2 high build coats of primer




then a normal primer (which just happens to be cream so not ideal for spraying over, but hey ho)


And then after again many hours of wet and dry and final fetteling (as you can see its dark out side now) The Lotus White goes on.

















Inside/indersides as well






What a day
Old 19-08-2009, 12:44 PM
  #76  
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amazing!!
Old 19-08-2009, 10:08 PM
  #77  
Lee Ivatt
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Originally Posted by Hman205
amazing!!
Youd think so, but I guess the Pf crowd arnt that keen on bugs ??

Had a heavy session again tonight

Last nights efforts









Bonnet on




Wings, loosley fitted as im waiting for wing beading




Engine lid brackets










Ran out of time with the doors, have spent hours prepping and sanding them. managed to get them in primer and wet and dryed, but at 10:45pm and after 3 pints of broadside, i have decided to call it a night

Old 19-08-2009, 10:17 PM
  #78  
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the quality of your work is fantastic and that bug is going to be awesome! i have major respect for your skills!
ps i want your workshop! its better then the workshop i work in lol!
keep up the good work!
stunning thread as usual!
Old 19-08-2009, 10:30 PM
  #79  
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Wish I had your ability!
Old 20-08-2009, 07:56 AM
  #80  
Lee Ivatt
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Originally Posted by Drunken Master
Wish I had your ability!
Its just time and paitience, nothing else mate.

Right got up extra early today to finish off doors.

Im flat out with work at the mo so finding it hard to get time on the bug, (cossie, 16i....)

Anyway....im off to work now




Last edited by Lee Ivatt; 20-08-2009 at 07:59 AM.


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