BEEFY'S s1 cos- tues 1-5-2012 Project now for sale , breaking -
#3204
![Default](https://passionford.com/forum/images/icons/icon1.gif)
lol she is a diamond bud
ok , so popped to see spesh eairler , worked of the measurement mk said he needed to make the hub bearing adapters ,
so hopefully they can be machined up asap , and the back end can be built up with only the bottom link arm bracketry to finish !!
![](https://passionford.com/forum/images/smilies/roi.gif)
#3207
![Default](https://passionford.com/forum/images/icons/icon1.gif)
evening folks - update - 4-4-2011
so been chatting with k last couple of weeks about an idea he had a fair while back , basically when i first decied i wanted to go the tubular rear end route he said well in that case we'el fab a tubi engine bed for the front to match and pull the theme thru the complete underside of the car ,
so with that in mind i was dispatched on satday to see our good mate andy @ geronimo cages in hartlepool to get some suitable tube![Big Grin](https://passionford.com/forum/images/smilies/icon_biggrin.gif)
so after a bit of measuring of the o.e item a bit of 38 mm 3mm wall tube was put in the bender and bent and the scrap bin raided for offcuts![Wink](https://passionford.com/forum/images/smilies/icon_wink.gif)
so with that in hand and sunday off , went round this eve to make a start on it
excuse the poor piccys , i forgot me camera - better pics tomoz
pile of tubes and 2wd bed
![](http://i685.photobucket.com/albums/vv218/beefcos/mobilephone-4-4-2011085.jpg)
peice of bent tube ( matched to profile of the o.e bed )
![](http://i685.photobucket.com/albums/vv218/beefcos/mobilephone-4-4-2011086.jpg)
![](http://i685.photobucket.com/albums/vv218/beefcos/mobilephone-4-4-2011087.jpg)
some centers worked out and scribed onto sheet to act as square grid for jig
![](http://i685.photobucket.com/albums/vv218/beefcos/mobilephone-4-4-2011088.jpg)
now as it wasnt possible for the tube to be bent upwards at the ends and then brackets attached for the tca's , it was decided that the profile tube would be welded to two profiled end boxes ,
so fabbed and welded
![](http://i685.photobucket.com/albums/vv218/beefcos/mobilephone-4-4-2011089.jpg)
![](http://i685.photobucket.com/albums/vv218/beefcos/mobilephone-4-4-2011090.jpg)
![](http://i685.photobucket.com/albums/vv218/beefcos/mobilephone-4-4-2011091.jpg)
note the angle cut in , this will incline the box upwards a tad and aid clearance in the travel of the tca , as will the cut out in the bottom . granted this end of the tca's movements minimal , but better to have the room![Big Grin](https://passionford.com/forum/images/smilies/icon_biggrin.gif)
the crossmember mounts were matched to the o.e holes on the bed then a coped tube was put inbetween for strength , all tacked up atm will be cut off the bed and mounted in the jig tomorrowand finished welded when its all together ,
k is going to pop and get some machine time tomorrow on the lathe and machine up some bosses to be welded into the tops of the tubes before they bolt into the jig ,
so the box profiles where then welded to the tube
![](http://i685.photobucket.com/albums/vv218/beefcos/mobilephone-4-4-2011093.jpg)
![](http://i685.photobucket.com/albums/vv218/beefcos/mobilephone-4-4-2011094.jpg)
![](http://i685.photobucket.com/albums/vv218/beefcos/mobilephone-4-4-2011095.jpg)
shot of what will be the underside of the bed where the tca will mount
![](http://i685.photobucket.com/albums/vv218/beefcos/mobilephone-4-4-2011096.jpg)
so far really pleased with how its turning out so far ,
didnt have any box in for the jig , but going to pick it up tomorrow
just having a few ideas thrown about as to the best way to run the tie in tubes between the various mounts, got a good idea of which way we gonna go . also considering dropping the engine mounts slightly to lower the motor , but tbh it isnt nessacary really as its only a road car
just trying new ideas , make it a bit fresh , as i know of i aint seen one done tubular ..........
hopefully it makes the car that tad bit more unique
and custom .
hope you like ,
beef and spesh![Mmmh (I have an idea)](https://passionford.com/forum/images/smilies/1053181870.gif)
so been chatting with k last couple of weeks about an idea he had a fair while back , basically when i first decied i wanted to go the tubular rear end route he said well in that case we'el fab a tubi engine bed for the front to match and pull the theme thru the complete underside of the car ,
so with that in mind i was dispatched on satday to see our good mate andy @ geronimo cages in hartlepool to get some suitable tube
![Big Grin](https://passionford.com/forum/images/smilies/icon_biggrin.gif)
so after a bit of measuring of the o.e item a bit of 38 mm 3mm wall tube was put in the bender and bent and the scrap bin raided for offcuts
![Wink](https://passionford.com/forum/images/smilies/icon_wink.gif)
so with that in hand and sunday off , went round this eve to make a start on it
excuse the poor piccys , i forgot me camera - better pics tomoz
pile of tubes and 2wd bed
![](http://i685.photobucket.com/albums/vv218/beefcos/mobilephone-4-4-2011085.jpg)
peice of bent tube ( matched to profile of the o.e bed )
![](http://i685.photobucket.com/albums/vv218/beefcos/mobilephone-4-4-2011086.jpg)
![](http://i685.photobucket.com/albums/vv218/beefcos/mobilephone-4-4-2011087.jpg)
some centers worked out and scribed onto sheet to act as square grid for jig
![](http://i685.photobucket.com/albums/vv218/beefcos/mobilephone-4-4-2011088.jpg)
now as it wasnt possible for the tube to be bent upwards at the ends and then brackets attached for the tca's , it was decided that the profile tube would be welded to two profiled end boxes ,
so fabbed and welded
![](http://i685.photobucket.com/albums/vv218/beefcos/mobilephone-4-4-2011089.jpg)
![](http://i685.photobucket.com/albums/vv218/beefcos/mobilephone-4-4-2011090.jpg)
![](http://i685.photobucket.com/albums/vv218/beefcos/mobilephone-4-4-2011091.jpg)
note the angle cut in , this will incline the box upwards a tad and aid clearance in the travel of the tca , as will the cut out in the bottom . granted this end of the tca's movements minimal , but better to have the room
![Big Grin](https://passionford.com/forum/images/smilies/icon_biggrin.gif)
the crossmember mounts were matched to the o.e holes on the bed then a coped tube was put inbetween for strength , all tacked up atm will be cut off the bed and mounted in the jig tomorrowand finished welded when its all together ,
k is going to pop and get some machine time tomorrow on the lathe and machine up some bosses to be welded into the tops of the tubes before they bolt into the jig ,
so the box profiles where then welded to the tube
![](http://i685.photobucket.com/albums/vv218/beefcos/mobilephone-4-4-2011093.jpg)
![](http://i685.photobucket.com/albums/vv218/beefcos/mobilephone-4-4-2011094.jpg)
![](http://i685.photobucket.com/albums/vv218/beefcos/mobilephone-4-4-2011095.jpg)
shot of what will be the underside of the bed where the tca will mount
![](http://i685.photobucket.com/albums/vv218/beefcos/mobilephone-4-4-2011096.jpg)
so far really pleased with how its turning out so far ,
didnt have any box in for the jig , but going to pick it up tomorrow
just having a few ideas thrown about as to the best way to run the tie in tubes between the various mounts, got a good idea of which way we gonna go . also considering dropping the engine mounts slightly to lower the motor , but tbh it isnt nessacary really as its only a road car
just trying new ideas , make it a bit fresh , as i know of i aint seen one done tubular ..........
hopefully it makes the car that tad bit more unique
![Wink](https://passionford.com/forum/images/smilies/icon_wink.gif)
hope you like ,
beef and spesh
![Mmmh (I have an idea)](https://passionford.com/forum/images/smilies/1053181870.gif)
![guitarist.gif](https://passionford.com/forum/images/smilies/guitarist.gif)
Last edited by -beefy-; 04-04-2011 at 08:52 PM.
#3218
![Default](https://passionford.com/forum/images/icons/icon1.gif)
ok so works progressing on the front c-m
jig's been started![Big Grin](https://passionford.com/forum/images/smilies/icon_biggrin.gif)
![](http://i685.photobucket.com/albums/vv218/beefcos/randoms5-4-11005.jpg)
![](http://i685.photobucket.com/albums/vv218/beefcos/randoms5-4-11006.jpg)
![](http://i685.photobucket.com/albums/vv218/beefcos/randoms5-4-11007.jpg)
![](http://i685.photobucket.com/albums/vv218/beefcos/randoms5-4-11008.jpg)
the original c-m was chopped up and used to jig the engine mounts
![](http://i685.photobucket.com/albums/vv218/beefcos/randoms5-4-11010.jpg)
![](http://i685.photobucket.com/albums/vv218/beefcos/randoms5-4-11011.jpg)
jig now finished
![](http://i685.photobucket.com/albums/vv218/beefcos/randoms5-4-11012.jpg)
![](http://i685.photobucket.com/albums/vv218/beefcos/randoms5-4-11013.jpg)
bosses for the engine mounys fitted in jig
![](http://i685.photobucket.com/albums/vv218/beefcos/randoms5-4-11014.jpg)
![](http://i685.photobucket.com/albums/vv218/beefcos/randoms5-4-11016.jpg)
![](http://i685.photobucket.com/albums/vv218/beefcos/randoms5-4-11017.jpg)
made a start on tacking in the coped tubes
![](http://i685.photobucket.com/albums/vv218/beefcos/randoms5-4-11018.jpg)
![](http://i685.photobucket.com/albums/vv218/beefcos/randoms5-4-11019.jpg)
![](http://i685.photobucket.com/albums/vv218/beefcos/randoms5-4-11020.jpg)
other side will be fitted tomorrow , welded up in the jig and then the rack mounts fitted![Big Grin](https://passionford.com/forum/images/smilies/icon_biggrin.gif)
beef & k![Big Grin](https://passionford.com/forum/images/smilies/icon_biggrin.gif)
jig's been started
![Big Grin](https://passionford.com/forum/images/smilies/icon_biggrin.gif)
![](http://i685.photobucket.com/albums/vv218/beefcos/randoms5-4-11005.jpg)
![](http://i685.photobucket.com/albums/vv218/beefcos/randoms5-4-11006.jpg)
![](http://i685.photobucket.com/albums/vv218/beefcos/randoms5-4-11007.jpg)
![](http://i685.photobucket.com/albums/vv218/beefcos/randoms5-4-11008.jpg)
the original c-m was chopped up and used to jig the engine mounts
![](http://i685.photobucket.com/albums/vv218/beefcos/randoms5-4-11010.jpg)
![](http://i685.photobucket.com/albums/vv218/beefcos/randoms5-4-11011.jpg)
jig now finished
![](http://i685.photobucket.com/albums/vv218/beefcos/randoms5-4-11012.jpg)
![](http://i685.photobucket.com/albums/vv218/beefcos/randoms5-4-11013.jpg)
bosses for the engine mounys fitted in jig
![](http://i685.photobucket.com/albums/vv218/beefcos/randoms5-4-11014.jpg)
![](http://i685.photobucket.com/albums/vv218/beefcos/randoms5-4-11016.jpg)
![](http://i685.photobucket.com/albums/vv218/beefcos/randoms5-4-11017.jpg)
made a start on tacking in the coped tubes
![](http://i685.photobucket.com/albums/vv218/beefcos/randoms5-4-11018.jpg)
![](http://i685.photobucket.com/albums/vv218/beefcos/randoms5-4-11019.jpg)
![](http://i685.photobucket.com/albums/vv218/beefcos/randoms5-4-11020.jpg)
other side will be fitted tomorrow , welded up in the jig and then the rack mounts fitted
![Big Grin](https://passionford.com/forum/images/smilies/icon_biggrin.gif)
beef & k
![Big Grin](https://passionford.com/forum/images/smilies/icon_biggrin.gif)
![](https://passionford.com/forum/images/smilies/roi.gif)
#3222
I've found that life I needed.. It's HERE!!
![Default](https://passionford.com/forum/images/icons/icon1.gif)
shame you wernt down earlier cutch, could of came in the van with us
karl when you make mine dont forget the 4x4 mounts are different
karl when you make mine dont forget the 4x4 mounts are different
#3224
![Default](https://passionford.com/forum/images/icons/icon1.gif)
Ive just joined this site about 3 hours ago and am currently in college suppose to be doing work but for the last 2 hours ive been look at all 81 pages of your project
looking mint mate keep up the good work
by looking at this i am motivated to start a project on my fiesta
looking mint mate keep up the good work
by looking at this i am motivated to start a project on my fiesta
#3225
![Default](https://passionford.com/forum/images/icons/icon1.gif)
thanks mucka
yea you better belive it , spesh getting a lift up with gazz to wenn hq
lol you excited mate - c u sat morn![Wink](https://passionford.com/forum/images/smilies/icon_wink.gif)
aye we were talking bout the 4x4 setup wenn , may need a bed for mock up ,
cheeres ginge ,
get back to work !!!
nahh welcome to pf mate , and thanks for the long read , id of fell asleep lol !!
just got to take missus to work a 6 pm , then im going to pop n see if spesh got the welding finished![](https://passionford.com/forum/images/smilies/roi.gif)
update this eve peeps ,
yea you better belive it , spesh getting a lift up with gazz to wenn hq
lol you excited mate - c u sat morn
![Wink](https://passionford.com/forum/images/smilies/icon_wink.gif)
cheeres ginge ,
Ive just joined this site about 3 hours ago and am currently in college suppose to be doing work but for the last 2 hours ive been look at all 81 pages of your project
looking mint mate keep up the good work
by looking at this i am motivated to start a project on my fiesta
looking mint mate keep up the good work
by looking at this i am motivated to start a project on my fiesta
get back to work !!!
nahh welcome to pf mate , and thanks for the long read , id of fell asleep lol !!
just got to take missus to work a 6 pm , then im going to pop n see if spesh got the welding finished
![](https://passionford.com/forum/images/smilies/roi.gif)
update this eve peeps ,
#3228
![Default](https://passionford.com/forum/images/icons/icon1.gif)
ok peeps - wed eve update,
crossmember is 99% finished , just two steering rack mounts to weld on ,
pics ,
welded up
![](http://i685.photobucket.com/albums/vv218/beefcos/mobile6-4-11006.jpg)
![](http://i685.photobucket.com/albums/vv218/beefcos/mobile6-4-11008.jpg)
![](http://i685.photobucket.com/albums/vv218/beefcos/mobile6-4-11012.jpg)
just happend to have a shell to try it on![Wink](https://passionford.com/forum/images/smilies/icon_wink.gif)
![](http://i685.photobucket.com/albums/vv218/beefcos/mobile6-4-11004.jpg)
![](http://i685.photobucket.com/albums/vv218/beefcos/mobile6-4-11003.jpg)
![](http://i685.photobucket.com/albums/vv218/beefcos/mobile6-4-11002.jpg)
![](http://i685.photobucket.com/albums/vv218/beefcos/mobile6-4-11001.jpg)
it fits like a dream !!! and looks pretty dam good imo !!
and with that done the ends were etch primed centers been left bare for the rack mounts ,
![](http://i685.photobucket.com/albums/vv218/beefcos/6-4-11update005.jpg)
![](http://i685.photobucket.com/albums/vv218/beefcos/6-4-11update008.jpg)
![](http://i685.photobucket.com/albums/vv218/beefcos/6-4-11update009.jpg)
![](http://i685.photobucket.com/albums/vv218/beefcos/6-4-11update007.jpg)
![](http://i685.photobucket.com/albums/vv218/beefcos/6-4-11update006.jpg)
![](http://i685.photobucket.com/albums/vv218/beefcos/6-4-11update004.jpg)
![](http://i685.photobucket.com/albums/vv218/beefcos/6-4-11update003.jpg)
![](http://i685.photobucket.com/albums/vv218/beefcos/6-4-11update001.jpg)
will drop over the rack tomorrow eve , fit up the mounts and then it will go in the powdercoat pile with the hubs ect![Big Grin](https://passionford.com/forum/images/smilies/icon_biggrin.gif)
big thanks to spesh for his efforts , think hes done an outstanding job
beef
crossmember is 99% finished , just two steering rack mounts to weld on ,
pics ,
welded up
![](http://i685.photobucket.com/albums/vv218/beefcos/mobile6-4-11006.jpg)
![](http://i685.photobucket.com/albums/vv218/beefcos/mobile6-4-11008.jpg)
![](http://i685.photobucket.com/albums/vv218/beefcos/mobile6-4-11012.jpg)
just happend to have a shell to try it on
![Wink](https://passionford.com/forum/images/smilies/icon_wink.gif)
![](http://i685.photobucket.com/albums/vv218/beefcos/mobile6-4-11004.jpg)
![](http://i685.photobucket.com/albums/vv218/beefcos/mobile6-4-11003.jpg)
![](http://i685.photobucket.com/albums/vv218/beefcos/mobile6-4-11002.jpg)
![](http://i685.photobucket.com/albums/vv218/beefcos/mobile6-4-11001.jpg)
it fits like a dream !!! and looks pretty dam good imo !!
and with that done the ends were etch primed centers been left bare for the rack mounts ,
![](http://i685.photobucket.com/albums/vv218/beefcos/6-4-11update005.jpg)
![](http://i685.photobucket.com/albums/vv218/beefcos/6-4-11update008.jpg)
![](http://i685.photobucket.com/albums/vv218/beefcos/6-4-11update009.jpg)
![](http://i685.photobucket.com/albums/vv218/beefcos/6-4-11update007.jpg)
![](http://i685.photobucket.com/albums/vv218/beefcos/6-4-11update006.jpg)
![](http://i685.photobucket.com/albums/vv218/beefcos/6-4-11update004.jpg)
![](http://i685.photobucket.com/albums/vv218/beefcos/6-4-11update003.jpg)
![](http://i685.photobucket.com/albums/vv218/beefcos/6-4-11update001.jpg)
will drop over the rack tomorrow eve , fit up the mounts and then it will go in the powdercoat pile with the hubs ect
![Big Grin](https://passionford.com/forum/images/smilies/icon_biggrin.gif)
big thanks to spesh for his efforts , think hes done an outstanding job
beef