Restorations, Rebuilds & Projects. Restoring her to Concourse? Just getting her running again? Or got a mad project? This is your room.

T26 WRC - "RE-IMAGINED" 550bhp+ Prodrive S8 WRC

Thread Tools
 
Search this Thread
 
Old 26-07-2011, 09:12 PM
  #481  
zetec-Sam
neeeeeeeeooowmmmm
iTrader: (2)
 
zetec-Sam's Avatar
 
Join Date: Oct 2009
Location: Laannndaaaannnn
Posts: 4,815
Likes: 0
Received 1 Like on 1 Post
Default

Coming together nicely.
Old 28-07-2011, 10:28 PM
  #482  
frayz
Boost Junkie
Thread Starter
 
frayz's Avatar
 
Join Date: May 2004
Location: Costa del Essex
Posts: 1,048
Received 8 Likes on 8 Posts
Default

Bled the clutch this morning. First time ive had a clutch pedal that returns by itself in 3 years.
Felt quite strange lol
Old 01-08-2011, 07:45 PM
  #483  
frayz
Boost Junkie
Thread Starter
 
frayz's Avatar
 
Join Date: May 2004
Location: Costa del Essex
Posts: 1,048
Received 8 Likes on 8 Posts
Default

Late nights are paying off guys.

Wiring complete, plugs updated and heat protected where required, various brackets made and parts mounted including boost control solenoid, MAP sensor and A/C pump now back in situe.

Just waiting to get my turbo back and we can make the last boost hose, do the oil separator and get the final parts off to powdercoat.

Getting there

Name:  Iphonephotos109.jpg
Views: 113
Size:  1.35 MB
Name:  firstaugust11.jpg
Views: 121
Size:  2.50 MB
Name:  firstaugust112.jpg
Views: 129
Size:  2.41 MB
Name:  firstaugust115straight.jpg
Views: 121
Size:  449.6 KB
Old 02-08-2011, 05:12 PM
  #484  
AGAR-COSWORTH
Redumbdancy
 
AGAR-COSWORTH's Avatar
 
Join Date: May 2004
Location: Aberdeen / Glasgow
Posts: 4,882
Likes: 0
Received 1 Like on 1 Post
Default

Coming on very nicely indeed - I like all of the brackets, very smart!
Old 02-08-2011, 05:41 PM
  #485  
Twins
15K+ Super Poster!!
iTrader: (18)
 
Twins's Avatar
 
Join Date: Sep 2004
Location: ESSEX
Posts: 18,043
Received 118 Likes on 110 Posts
Default

Old 02-08-2011, 06:07 PM
  #486  
carlo
15K+ Super Poster!!
iTrader: (4)
 
carlo's Avatar
 
Join Date: Mar 2005
Location: Ayrshire (the bronx)
Posts: 17,278
Received 27 Likes on 11 Posts
Default

Nice one mate
Old 02-08-2011, 07:22 PM
  #487  
frayz
Boost Junkie
Thread Starter
 
frayz's Avatar
 
Join Date: May 2004
Location: Costa del Essex
Posts: 1,048
Received 8 Likes on 8 Posts
Default

Cheers guys, getting there slowly now.
Old 02-08-2011, 08:06 PM
  #488  
frayz
Boost Junkie
Thread Starter
 
frayz's Avatar
 
Join Date: May 2004
Location: Costa del Essex
Posts: 1,048
Received 8 Likes on 8 Posts
Default

As of tonight. Waiting on turbo now guys.

Thinking of having teh cooler off and taking that to the powdercoaters too for a coat of satin black.

Name:  1e8c155f.jpg
Views: 129
Size:  396.7 KB
Old 03-08-2011, 04:09 AM
  #489  
Gadget
Spanner monkey
 
Gadget's Avatar
 
Join Date: May 2003
Location: Peterborough
Posts: 3,556
Received 14 Likes on 13 Posts
Default

Love it Frayz, attention to detail is amazing.
















Even if it is a Scoob LOL,
Awesome car, awesome build, OK owner
LOL!!
Old 03-08-2011, 09:42 PM
  #490  
frayz
Boost Junkie
Thread Starter
 
frayz's Avatar
 
Join Date: May 2004
Location: Costa del Essex
Posts: 1,048
Received 8 Likes on 8 Posts
Default

Lol, cheers Gaz.

Ya toucher!!
Old 04-08-2011, 04:07 AM
  #491  
Gadget
Spanner monkey
 
Gadget's Avatar
 
Join Date: May 2003
Location: Peterborough
Posts: 3,556
Received 14 Likes on 13 Posts
Default

Name:  images.jpg
Views: 108
Size:  3.0 KB
Old 04-08-2011, 07:05 AM
  #492  
frayz
Boost Junkie
Thread Starter
 
frayz's Avatar
 
Join Date: May 2004
Location: Costa del Essex
Posts: 1,048
Received 8 Likes on 8 Posts
Default

Lol. Novice! :P
Old 04-08-2011, 09:34 AM
  #493  
RS Grant
Made in Scotland
iTrader: (1)
 
RS Grant's Avatar
 
Join Date: May 2003
Location: Location: Location:
Posts: 9,055
Received 6 Likes on 5 Posts
Default

Can see the light at the end of the tunnel now mate... going by your glee at having a solid clutch pedal, I bet you're itching to get it finished and drive the car now!!


Cheers,
Grant
Old 04-08-2011, 10:23 AM
  #494  
frayz
Boost Junkie
Thread Starter
 
frayz's Avatar
 
Join Date: May 2004
Location: Costa del Essex
Posts: 1,048
Received 8 Likes on 8 Posts
Default

Yeah it's getting that way. Although I'm absolutely bricking it about starting it up lol. I've probably built more engines than I've had hot dinners. But none have been my own lol
Old 04-08-2011, 11:57 AM
  #495  
Rob_DOHC
PassionFord Post Whore!!
iTrader: (4)
 
Rob_DOHC's Avatar
 
Join Date: Aug 2009
Location: London
Posts: 4,790
Received 43 Likes on 42 Posts
Default

1st start is always a scary moment! All i could think about was 'im sure i torqued up that rod bolt' whilst turning the key

Looking good mate, IMO drive it then get the intercooler powdercoated later (winter) along with the other niggles your bound to find!.

Rob,
Old 04-08-2011, 08:03 PM
  #496  
frayz
Boost Junkie
Thread Starter
 
frayz's Avatar
 
Join Date: May 2004
Location: Costa del Essex
Posts: 1,048
Received 8 Likes on 8 Posts
Default

Too late Rob,

There was no way i could bring myself to bolt up the bumper with the intercoolers paint finish annoying me.

This was taken earlier when i started, it was dark by time id finished. The whole core is back to bare metal now. Hopefully if the weather holds, tomorrow i might get some etch primer on it.

Name:  73b7f2df.jpg
Views: 149
Size:  505.3 KB
Old 04-08-2011, 08:40 PM
  #497  
Rob_DOHC
PassionFord Post Whore!!
iTrader: (4)
 
Rob_DOHC's Avatar
 
Join Date: Aug 2009
Location: London
Posts: 4,790
Received 43 Likes on 42 Posts
Default

lol , nutter.... honestly as soon as you finish this you'll miss the project and take it apart again.

Rob,
Old 04-08-2011, 08:45 PM
  #498  
frayz
Boost Junkie
Thread Starter
 
frayz's Avatar
 
Join Date: May 2004
Location: Costa del Essex
Posts: 1,048
Received 8 Likes on 8 Posts
Default

Probably.. lol
Old 04-08-2011, 08:57 PM
  #499  
Carlos-Titx
PassionFord Post Whore!!
 
Carlos-Titx's Avatar
 
Join Date: Oct 2010
Location: Liverpool
Posts: 8,944
Received 103 Likes on 86 Posts
Default

Just skimmed through this and the level of workmanship is amazing!

Hope you upload some vids of the first start up and test runs.

Kudos fella!
Old 05-08-2011, 07:36 PM
  #500  
frayz
Boost Junkie
Thread Starter
 
frayz's Avatar
 
Join Date: May 2004
Location: Costa del Essex
Posts: 1,048
Received 8 Likes on 8 Posts
Default

Thanks Carlos,

Well,

After mucho prep, 2 coats of acid etch primer and 2 coats of satin black, here she is.

Quite pleased as it looks way better than before in my opinion

Name:  30e27452.jpg
Views: 114
Size:  446.8 KB
Name:  6f9cc534.jpg
Views: 117
Size:  437.8 KB
Name:  ab9a2df6.jpg
Views: 110
Size:  394.1 KB
Name:  df469d6b.jpg
Views: 107
Size:  419.9 KB
Old 05-08-2011, 08:15 PM
  #501  
Rob_DOHC
PassionFord Post Whore!!
iTrader: (4)
 
Rob_DOHC's Avatar
 
Join Date: Aug 2009
Location: London
Posts: 4,790
Received 43 Likes on 42 Posts
Default

Nice
Old 05-08-2011, 09:05 PM
  #502  
andy escos
PassionFord Post Whore!!
iTrader: (1)
 
andy escos's Avatar
 
Join Date: Jun 2008
Location: Sunny Devon
Posts: 6,302
Received 3 Likes on 3 Posts
Default

nearly there now Frayz looking real good mate.
Old 06-08-2011, 08:59 AM
  #503  
frayz
Boost Junkie
Thread Starter
 
frayz's Avatar
 
Join Date: May 2004
Location: Costa del Essex
Posts: 1,048
Received 8 Likes on 8 Posts
Default

Cheers guys.
Old 06-08-2011, 09:07 AM
  #504  
B19 JUB
Advanced PassionFord User
 
B19 JUB's Avatar
 
Join Date: Jul 2004
Location: saafend
Posts: 1,709
Likes: 0
Received 14 Likes on 14 Posts
Default

immense build thread frayz.attention to detail is amazing,your a cracking fabricator.

ps still loved the flaming sapph though
Old 06-08-2011, 11:42 AM
  #505  
prototype carbon
15000
 
prototype carbon's Avatar
 
Join Date: May 2011
Posts: 34
Likes: 0
Received 0 Likes on 0 Posts
Default

Hey frayz your fuel set up, im asuming ur swirlmpot is close to the tank which a feul pump feeds, then the fuel pump in the engine bay obvs feeds the engine? Or is the swirl pot tucked away in the engine bay some where.

Was thinking bout this for my pulsar a while back
Regards
Old 06-08-2011, 01:03 PM
  #506  
frayz
Boost Junkie
Thread Starter
 
frayz's Avatar
 
Join Date: May 2004
Location: Costa del Essex
Posts: 1,048
Received 8 Likes on 8 Posts
Default

Swirl pot is in the far rear left hand side of the engine bay. (Right side if youre viewing from the front of the car) Its satin black so you can barely even see it.

Look closely and you can see the pot lurking at the back (Centre of photo)

Name:  9fa7e43f.jpg
Views: 110
Size:  307.5 KB

Last edited by frayz; 06-08-2011 at 01:08 PM.
Old 26-08-2011, 08:10 PM
  #507  
frayz
Boost Junkie
Thread Starter
 
frayz's Avatar
 
Join Date: May 2004
Location: Costa del Essex
Posts: 1,048
Received 8 Likes on 8 Posts
Default

Just turbo, one boost pipe, oil separator and ECU to go.

Name:  43c7e8f0.jpg
Views: 112
Size:  411.7 KB
Old 26-08-2011, 08:46 PM
  #508  
nevsrevs
PassionFord Post Troll
 
nevsrevs's Avatar
 
Join Date: Jan 2011
Location: somerset
Posts: 2,735
Received 22 Likes on 22 Posts
Default

not long now
Old 27-08-2011, 10:56 PM
  #509  
qad
Too many posts.. I need a life!!
 
qad's Avatar
 
Join Date: Jul 2011
Location: london
Posts: 594
Likes: 0
Received 0 Likes on 0 Posts
Default

looks good
Old 31-08-2011, 08:43 PM
  #510  
frayz
Boost Junkie
Thread Starter
 
frayz's Avatar
 
Join Date: May 2004
Location: Costa del Essex
Posts: 1,048
Received 8 Likes on 8 Posts
Default

Trial fit for the final boost pipe/turbo outlet.

Needs some changes but not much

Name:  2b44b514.jpg
Views: 125
Size:  388.2 KB
Old 31-08-2011, 10:52 PM
  #511  
zetec-Sam
neeeeeeeeooowmmmm
iTrader: (2)
 
zetec-Sam's Avatar
 
Join Date: Oct 2009
Location: Laannndaaaannnn
Posts: 4,815
Likes: 0
Received 1 Like on 1 Post
Default

Looks awesome, and bloody purposeful!
Old 09-09-2011, 05:51 PM
  #512  
frayz
Boost Junkie
Thread Starter
 
frayz's Avatar
 
Join Date: May 2004
Location: Costa del Essex
Posts: 1,048
Received 8 Likes on 8 Posts
Default

Turbo modded, just needs fully welding.



Also got the turbo a nice little jacket to keep her warm this winter



Changed the routing of both the turbo oil feed and the PAS HP line, so these will be remade. Dropped a couple of items at the coaters this morning too.

Getting closer

Old 10-09-2011, 06:45 PM
  #513  
GaryHurn
I've found that life I needed.. It's HERE!!
iTrader: (1)
 
GaryHurn's Avatar
 
Join Date: Jun 2005
Location: south wales
Posts: 1,153
Likes: 0
Received 0 Likes on 0 Posts
Default

Awesome
Old 10-09-2011, 06:52 PM
  #514  
Mark Shead
PassionFord Post Whore!!
 
Mark Shead's Avatar
 
Join Date: Jun 2003
Location: Marlow Bucks
Posts: 5,472
Received 223 Likes on 193 Posts
Default

Originally Posted by frayz
Trial fit for the final boost pipe/turbo outlet.

Needs some changes but not much


It is recomended for the mapsensor pipe to face downward to stop oil getting in the sensor and causing a problem.

Mark
Old 11-09-2011, 03:13 PM
  #515  
frayz
Boost Junkie
Thread Starter
 
frayz's Avatar
 
Join Date: May 2004
Location: Costa del Essex
Posts: 1,048
Received 8 Likes on 8 Posts
Default

Thanks Mark, i'll keep an eye on it.

Turbos been welded and now fitted along with the downpipe and wastegate. Shortened the inlet hose slightly for better fit. Hopefully get header tank bracket back this week from the coaters and then that can also go on. Oil separator is currently being made. Will size up for the last boost pipe this week too.

My recent pics have been from my iPhone. Here are some new snaps with a real camera lol. So close now its getting frustrating. lol.

Name:  turboon21.jpg
Views: 107
Size:  2.38 MB
Name:  turboon20.jpg
Views: 112
Size:  2.34 MB
Name:  turboon22.jpg
Views: 179
Size:  2.41 MB
Name:  turboon19.jpg
Views: 107
Size:  2.43 MB
Name:  turboon8.jpg
Views: 111
Size:  2.35 MB
Name:  turboon10.jpg
Views: 110
Size:  2.41 MB
Name:  turboon9.jpg
Views: 124
Size:  2.45 MB
Name:  turboon13.jpg
Views: 114
Size:  2.36 MB
Name:  turboon8.jpg
Views: 111
Size:  2.35 MB
Attached Images
File Type: jpg
turboon8.jpg (2.35 MB, 40 views)
Old 11-09-2011, 03:17 PM
  #516  
fezzajsy
10K+ Poster!!
iTrader: (9)
 
fezzajsy's Avatar
 
Join Date: Nov 2004
Location: jeRSey..isles
Posts: 13,596
Received 33 Likes on 33 Posts
Default

Old 11-09-2011, 03:50 PM
  #517  
rs_traynor
stage4 2wd cosworth
 
rs_traynor's Avatar
 
Join Date: Oct 2007
Location: Cossie Central
Posts: 3,773
Received 3 Likes on 3 Posts
Default

looks mint mate
Old 11-09-2011, 09:04 PM
  #518  
-beefy-
formerly beefy-rst-2
iTrader: (6)
 
-beefy-'s Avatar
 
Join Date: Sep 2005
Location: cleveland rsoc
Posts: 10,072
Likes: 0
Received 3 Likes on 3 Posts
Default

ive discovered a serious problem mate ,



the level of detail is simply amazing , the planning and for thought is a real credit ,


only problem is your going to pull up somewhere and pop the bonnet , and i gaurentee all the numptys looking at it dont even realise even half the mods done lol ,


youll just get " thats clean mate ..........did you paint that bit red yaself "






but epic build muckaa


best get bk on with mine
Old 11-09-2011, 09:10 PM
  #519  
frayz
Boost Junkie
Thread Starter
 
frayz's Avatar
 
Join Date: May 2004
Location: Costa del Essex
Posts: 1,048
Received 8 Likes on 8 Posts
Default

Lol, too tru Beefy boy.

Its mental if you actually look at a stock one at just how much work has gone on under there. It all takes so long to get right. Especially doing on your own at home lol.

The aim is to get it looking like a special editon that has an OEM kinda look to it. Not just slapped together like some builds are.

Not much more to do now mate before we can fire it up. Once run in and mapped, im thinking cage
Old 11-09-2011, 09:24 PM
  #520  
RS Grant
Made in Scotland
iTrader: (1)
 
RS Grant's Avatar
 
Join Date: May 2003
Location: Location: Location:
Posts: 9,055
Received 6 Likes on 5 Posts
Default

Huge fan of this build mate... can't wait to see what numbers it makes and what the graph looks like.


Cheers,
Grant


Quick Reply: T26 WRC - "RE-IMAGINED" 550bhp+ Prodrive S8 WRC



All times are GMT. The time now is 02:25 PM.