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Peugeot 205 with 4wd cosworth engine and running gear.

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Old 14-01-2018, 02:23 PM
  #1761  
FLAT TRACK
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Originally Posted by Caddyshack
I am surprised being such a light car how well it does grip on the 195's, I think it is down to the 6 degree, lsd front and rear and the uprated v/c.....maybe lighter cars do not struggle as much as there is less inertia? If I hit a damp patch under full load in 2nd it will spin a bit but it is more like a torque steer which can be frightening. When the rear lets go on a bend it is quite controllable for such a short wheel base (22m shorter than a Sierra on the rear prop) but I think that is down to the softening of the suspension too.

It has 500ftlb now, it's gonna get 50 to 100 more plus 50 to 120 more bhp depending on the final turbo.
hi toby
are you sure your cars wheel base is only 22mm shorter than a 3 door
as a escort is 57 mm shorter
and a mk 6 fiesta is 122mm shorter
mark
Old 14-01-2018, 02:45 PM
  #1762  
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I’m surprised you can’t run wide tyres with those arches as surely a standard 205 can run 195’s?

I like your grey and silver wheels
Old 14-01-2018, 03:48 PM
  #1763  
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Originally Posted by FLAT TRACK
hi toby
are you sure your cars wheel base is only 22mm shorter than a 3 door
as a escort is 57 mm shorter
and a mk 6 fiesta is 122mm shorter
mark
Maybe he meant 220mm?
Old 14-01-2018, 03:52 PM
  #1764  
Caddyshack
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Oops, mixed up my mms again, yes 22 cm shorter than Sierra.

I could run wider tyres in theory but most of the extra arch width is taken up with 4x4 system, don't forget that the 205 gti is much narrower track, so it is a case of what is left to fit tyres and wheels in, I need et25 / 28 to clear the suspension struts and brakes, if I go et 30 the rims hit stuff, et 20 and things poke out the arches.
Old 14-01-2018, 04:27 PM
  #1765  
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Originally Posted by Caddyshack
What’s your opinions on these wheels, personally I think I need to have the outlets made silver like the old fronts. These are Yokohama Road and track tyres, pretty sod 205/45/16 on 8 inch rims et28. I tried 215s but they were too big as the 45made the diameter too large. I prefer they way they look from the rear as the 195,s on 7 inch looked too skinny and the new engine is going to need all the rubber I can get.



New wheel and tyre side view



New wheel and tyre rear view



Old front wheel and tyre



Old rear 195
is it me or do the front and rear look different offset?
Old 14-01-2018, 04:31 PM
  #1766  
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They are in the pics, I was comparing before and after, the fronts on the pic are 7x16 et25 with 195 tyres....I really like the silver outer so was showing that as comparison. I will only ever run it with identical tyres and offset etc all round.
Old 14-01-2018, 06:59 PM
  #1767  
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Thought I’d comment on your own thread now ha ha.

Sorry I thought you meant you had paid 26k for the new engine, my bad.

Seems a little excessive if your only gonna aim for 530 ish hp?

Cheers Paul
Old 14-01-2018, 07:03 PM
  #1768  
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Yes, it is overkill but bullet proof and after I sell my engine it is cheaper than a rebuild.

I highly suspect I will go to 580 and my engine cannot do that, my engine would let go and this engine will go on forever and produce much more torque, spool up even earlier and Rev more.

For what I have paid it would cost the same for a reliable 500 engine.
Old 14-01-2018, 07:13 PM
  #1769  
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Oh yeah the new stroker engine will have more be if it’s for sure.

How much more work would you engine need to be capable of 580hp though.

And if you ran it on low boost most of the time anyway do you really want a further 100hp/tq more?

Cheers Paul
Old 14-01-2018, 07:14 PM
  #1770  
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What turbo did it previously do 710hp on?

Cheers Paul
Old 14-01-2018, 07:54 PM
  #1771  
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I priced up Ł10k to get my engine where it would need to be, but much lower spec than this one. 2.2 spins the turbo up much earlier and makes more torque. Can't remember the turbo for 710 but a 9180 efr would be a safe 800 bhp on this engine.

I might drive in lower boost most of (which is still over 400bhp) the time now but I also use it in high, it's nice to have the option and I use low now as my engine is stock, mark feels 1.8 bar is safest on standard so I prefer the safety of low but would be different on bullet proof.

This engine far exceeds my spec and needs but the cost is the same as a compromise so why not? If I bend my car I would put the leftovers in to an 800bhp escos.

500 bhp spec is more cost than selling my engine and upgrading to this one.

Last edited by Caddyshack; 14-01-2018 at 07:55 PM.
Old 14-01-2018, 08:00 PM
  #1772  
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I understand how the strokers work and what they do.

What would the 10k of cost go towards in making your current engine safe for a max of 580hp out of interest?

Cheers Paul
Old 14-01-2018, 08:08 PM
  #1773  
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New turbo, 10 long studs, crank, oil squirts, pocketed Pistons, inlet cam, headwork and a remap plus some labour for a safe pair of hands to screw it together. Incidentals such as gaskets, modified water pump for the long studs, oil pump, breather.new bearings. Head bolts, bolts for crank.


Big wing sump also


This leaves out rods, liners, Billet caps, solid lifters oil system, liners and long stroke etc....believe me, I have been over it sooo many times including ally block.

The good thing is I can sell this block and buy the ally one and only be 2-3k down, that is my long term plan.
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Old 18-01-2018, 02:36 PM
  #1774  
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It looks like I will be able to get the engine a little sooner than I thought, I am probably going to swap to the WRC front crossmember seeing as the engine will be out, these are stronger and lighter but more importantly it gives me alternative mounting point for the track control arms, mine run horizontal at normal rested suspension meaning they go inverted under compression which I believe is bad for bump steer and geometry so I can dial that out.

Mark is doing me a nice big wing sump at the same time.
Old 18-01-2018, 02:49 PM
  #1775  
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Deleted as double posted

Last edited by Caddyshack; 18-01-2018 at 06:43 PM.
Old 19-01-2018, 01:29 PM
  #1776  
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So, engine will probably be here within 2 weeks and I am hoping Mark will have done the front WRC beam at the same time, I am having the engine mounts on the beam though as do not want to chassis mount the engine. I understand that the WRC cars did chassis mount and that way the whole front subframe and suspension was easy to remove with engine still in place. I am having rack mounts for power and non assist racks in case I delete the power steering altogether OR go full elec (corsa B) later.

We have struck a deal for the rear WRC cradle, mounts uprights etc... and some front top mounts to match. this will do away with the poor turrets on the back of my car and allow me to run 4 suspension / shox all the same all round.

My 6 degree beam is spoken for.
Old 19-01-2018, 01:51 PM
  #1777  
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Ooooo now that sounds very tasty mate less writing more pictures will that beam fit sideways in a v60 sportbrake?
Old 19-01-2018, 02:25 PM
  #1778  
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Originally Posted by smiley
Ooooo now that sounds very tasty mate less writing more pictures will that beam fit sideways in a v60 sportbrake?
Yes, easily with the seats down and we can take bits off if needed.

Where are you based roughly?
Old 19-01-2018, 02:31 PM
  #1779  
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Great midlands mate
Old 19-01-2018, 02:54 PM
  #1780  
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I’m working on Kings Road in Chelsea next week on Tuesday if that helps boys. Toby if you can get it to me I can drop it off with Scott.

Last edited by jonfoc; 19-01-2018 at 02:59 PM.
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Old 19-01-2018, 02:55 PM
  #1781  
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Toby your car is going to be an animal. Is it time you changed to the T 16 kit and got some really huge wheels on?
Old 19-01-2018, 02:59 PM
  #1782  
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Originally Posted by smiley
Great midlands mate
Cool, I may be sending the car to MK shortly for the cradle work and it would maybe easier for you to pick the beam up from there based on where he is in Grimsby, compared to me in Surrey / Hants?
Old 19-01-2018, 03:21 PM
  #1783  
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Yes mate that works
Old 19-01-2018, 04:25 PM
  #1784  
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Originally Posted by smiley
Yes mate that works
Cool, I have sent you a pm with a Brucie bonus

Last edited by Caddyshack; 19-01-2018 at 04:26 PM.
Old 19-01-2018, 05:13 PM
  #1785  
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Top lad thanks alot mate
Old 19-01-2018, 05:59 PM
  #1786  
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Originally Posted by jonfoc
Toby your car is going to be an animal. Is it time you changed to the T 16 kit and got some really huge wheels on?
Mine is T16 Rallycross kit. I can't see anything allowing huge wheels unless I jack it up. The original t16 could fit wider rubber as it was not really much like a 205. I struggle as the 4x4 set up takes a lot of room up as my car is still thinner than an escos.
Old 19-01-2018, 06:00 PM
  #1787  
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Originally Posted by jonfoc
I’m working on Kings Road in Chelsea next week on Tuesday if that helps boys. Toby if you can get it to me I can drop it off with Scott.
Thanks mate, very kind. I go up there sometimes to see the guys at ea games. I think he will pickup from MK
Old 19-01-2018, 06:43 PM
  #1788  
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Originally Posted by jonfoc
I’m working on Kings Road in Chelsea next week on Tuesday if that helps boys. Toby if you can get it to me I can drop it off with Scott.
Cheers for the offer jon only just seen that
Old 19-01-2018, 06:59 PM
  #1789  
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No worries gentlemen I thought I'd offer, Toby helps me out all the time.
Old 19-01-2018, 09:34 PM
  #1790  
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Originally Posted by jonfoc
No worries gentlemen I thought I'd offer, Toby helps me out all the time.
You are a good boy..matey
Old 21-01-2018, 04:08 PM
  #1791  
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So today the gearbox is out, ready to go off to Bara for the 4th gear selector fork to be looked at. Engine is nearly out, turbo is off, inlet is off and loom all disconected. Diff nearly out.

Next weekend I will drop out the engine and strip the interior ready to take out the bolt in cage and for the weld in to be added to tie in with the Wrc rear cradle.
Old 23-01-2018, 09:10 AM
  #1792  
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Had a really good chat with Bara yesterday about my Oppliger box popping out of 4th, I am going to drive the box up there and they are going to pop the bellhousing off for me whilst I watch and then check and replace the selector fork, they are convinced it is just that. I can then drive back same day. That is great support and service. He is such a nice bloke and remembered the spec of my car straight away and he did this work over a year ago.

Mark Walker MK is making me some longer bladed arms for my front ARB as I had a bit of a funny angle on the drop links due to where the bar is mounted, he is going to check the rears when my cradle is being done (cradle is built and being adapted for the Supra diff too) and I am having the front cross member done to take the manual rack too as Mark has got me an alloy rack with quaife internals to try....the Pug 205 was always heralded as the non PAS being the better drive, my little Gti is power steerring but I do remember my 1.6gti non PAS was a better car (might be rose tinted specs and it was a newer car back then)
Old 23-01-2018, 11:22 AM
  #1793  
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Its all moving fast now mate
Old 23-01-2018, 12:45 PM
  #1794  
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Originally Posted by smiley
Its all moving fast now mate
Yes, It does my head in as it is two steps forward and one step back. If I started from scratch with what I know now I would not being doing and re-doing things but I want it right and therefore I just need to keep going.
Old 23-01-2018, 04:19 PM
  #1795  
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Been speaking to MK a lot this week and we have worked out the weld in cage spec and a few other things. Mark Shead has also helped me a lot or things like the crank trigger spec for my new pulleys to save enough space for a bigger radiator and fan set.
Old 24-01-2018, 09:42 AM
  #1796  
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Now that I am having full weld in cage with big door bars I am considering lightweight doors and have found a supplier of really high quality ones, they save over 40kg if I do away with the elec windows....I need to consider the practicalities but they can run wind up or elec windows if I go glass but they said lexan would scratch too easily.

I already have the carbon fibre bonnet which weighs less than a packet of crisps and the rear hatch is available and saves 20kg over standard so I should save back the weight of the cage and more as I already have a heavy bolt in cage. I am considering T45 steel to save a lot of weight.
Old 24-01-2018, 09:46 AM
  #1797  
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Thats a good bit off 40kg i have to look at the focus and maybe trim it lol but a cage is a must
Old 24-01-2018, 09:57 AM
  #1798  
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Before you know it you'll be too light and needing aero. I've got Kevlar doors, composite tailgate, carbon bonnet, and fibreglass wings. I'm genuinely concerned it'll be too light on the rear.
T45 cage would be nice.
Old 24-01-2018, 10:00 AM
  #1799  
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Jon dont supose you know the weight of the mk2 v mk1?
Old 24-01-2018, 10:19 AM
  #1800  
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[QUOTE=smiley;6760417]Jon dont supose you know the weight of the mk2 v mk1?[/QUOTE
Hi jon will
Know but going on size and wheel base etc the mk2 is bigger so i would imagine
It will be heaveir
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