Restorations, Rebuilds & Projects. Restoring her to Concourse? Just getting her running again? Or got a mad project? This is your room.

My 3dr Cosworth project updated (16.01.12)*

Thread Tools
 
Search this Thread
 
Old 03-04-2010, 07:59 AM
  #841  
Gav Diamond
PassionFord Post Whore!!
Thread Starter
iTrader: (6)
 
Gav Diamond's Avatar
 
Join Date: May 2003
Location: West Midlands
Posts: 4,382
Received 9 Likes on 9 Posts
Default

Originally Posted by Luca
Proper gearbox that mate

Do you have to mod tunnel much to install it or does it fit straight in?
Cheers bud It cost enough, lol should be worth it though as it shouldn't break as i got very tired of taking gearboxes out

I believe they go straight in with no tunnel mods, just have to make a custom gearbox mount, but only where it fits to the gearbox.

Last edited by Gav Diamond; 03-04-2010 at 08:01 AM.
Old 03-04-2010, 08:17 AM
  #842  
Staffi
20K+ Super Poster.
iTrader: (1)
 
Staffi's Avatar
 
Join Date: Nov 2005
Location: Don't be nosey
Posts: 21,194
Received 107 Likes on 96 Posts
Default

Originally Posted by Gav Diamond
You must have missed it Pete....see if you can guess, lol





I am currently having a piece off the front of the box modded for centre push hydraulic clutch release and need to drop a bellhousing off to have that modded as well so it fits to the engine.



Gav,

I did miss it yes bud, it's my age you see mate, once you're in your 40s you have selective memory loss....

Stunning box that though mate, no breaking that fooker @ Pod now...
Old 03-04-2010, 09:09 AM
  #843  
Gav Diamond
PassionFord Post Whore!!
Thread Starter
iTrader: (6)
 
Gav Diamond's Avatar
 
Join Date: May 2003
Location: West Midlands
Posts: 4,382
Received 9 Likes on 9 Posts
Default

Originally Posted by Pete 3dr
Gav,

I did miss it yes bud, it's my age you see mate, once you're in your 40s you have selective memory loss....

Stunning box that though mate, no breaking that fooker @ Pod now...
Im never gonna be that old then, lol

Hopefully won't break it mate, if they can take the power like Rod's running i should see no problem with it on my car.......time will tell, lol

Need to get the car running before i think about Santa Pod again but i will be running it as i really want to get a low 11 maybe even high 10s run out of the car.
Old 03-04-2010, 09:24 AM
  #844  
Staffi
20K+ Super Poster.
iTrader: (1)
 
Staffi's Avatar
 
Join Date: Nov 2005
Location: Don't be nosey
Posts: 21,194
Received 107 Likes on 96 Posts
Default

You were into the high 11s last year @ Pod wasn't Gav from memory??

10s would be awesome mate..... what terminal would you be looking at with that Gav??
Old 03-04-2010, 09:40 AM
  #845  
Gav Diamond
PassionFord Post Whore!!
Thread Starter
iTrader: (6)
 
Gav Diamond's Avatar
 
Join Date: May 2003
Location: West Midlands
Posts: 4,382
Received 9 Likes on 9 Posts
Default

Originally Posted by Pete 3dr
You were into the high 11s last year @ Pod wasn't Gav from memory??

10s would be awesome mate..... what terminal would you be looking at with that Gav??
Low 12's last year mate, as soon as i got the launch sorted it pretty much killed the box then the following run i pulled the linkage from the box (pulled the bolts out stripping the threads, lol) after that it was a waste of time, think times dropped to 15's as couldn't get gears..

Best terminal with only 3 runs really was 120mph at 1.7bar boost so at 2.2bar once its mapped and with 100bhp of gas i think it should be around 135mph+ ???
Old 03-04-2010, 12:28 PM
  #846  
marco polo
10K+ Poster!!
iTrader: (1)
 
marco polo's Avatar
 
Join Date: May 2003
Location: birmingham
Posts: 10,644
Likes: 0
Received 5 Likes on 5 Posts
Default

looking good gav
Old 03-04-2010, 08:01 PM
  #847  
Gav Diamond
PassionFord Post Whore!!
Thread Starter
iTrader: (6)
 
Gav Diamond's Avatar
 
Join Date: May 2003
Location: West Midlands
Posts: 4,382
Received 9 Likes on 9 Posts
Default

Originally Posted by marco polo
looking good gav
Cheers boss
Old 03-04-2010, 10:27 PM
  #848  
Puss2
Formerly know as Puss
iTrader: (5)
 
Puss2's Avatar
 
Join Date: Sep 2004
Location: Essex
Posts: 5,156
Received 4 Likes on 4 Posts
Default

Cracking work keep it up
Old 05-04-2010, 10:03 PM
  #849  
Gav Diamond
PassionFord Post Whore!!
Thread Starter
iTrader: (6)
 
Gav Diamond's Avatar
 
Join Date: May 2003
Location: West Midlands
Posts: 4,382
Received 9 Likes on 9 Posts
Default

Originally Posted by puss
Cracking work keep it up
Cheers mate and thank you for the info on CYC forum

Little more done over the weekend, although looks like 10mins work was actually about 4hrs

Chiseled out the original seam sealer in the engine bay as it had cracked and looked messy, after a quick clean i resealed it

Name:  l12.jpg
Views: 63
Size:  76.2 KB

Name:  l13.jpg
Views: 106
Size:  53.8 KB

Cleaned and fitted the floor bungs

Name:  l14.jpg
Views: 81
Size:  94.7 KB

Started to clean the rear arch up

Name:  l15.jpg
Views: 72
Size:  67.1 KB

Got bored after a hr and a half so moved to the front

Name:  l16.jpg
Views: 68
Size:  76.7 KB

That is pretty much spotless bar the original rubber sealer....I have bought the 3m bag sealer to do the whole floor but i want to know if you are supposed to clean it to bare metal before doing that or if it is ok to leave it as i have done????
Old 05-04-2010, 10:10 PM
  #850  
COLEYST200
PassionFord Post Whore!!
iTrader: (3)
 
COLEYST200's Avatar
 
Join Date: Sep 2007
Location: Leicestershire
Posts: 8,243
Received 144 Likes on 133 Posts
Default

1/2 a job GAV come on
Old 05-04-2010, 10:24 PM
  #851  
Gav Diamond
PassionFord Post Whore!!
Thread Starter
iTrader: (6)
 
Gav Diamond's Avatar
 
Join Date: May 2003
Location: West Midlands
Posts: 4,382
Received 9 Likes on 9 Posts
Default

Its such a boring and soul destroying job mate....will do some more wednesday as busy tomorrow day but hoping that a good week will see it cleaned up ready for sealant.

Do you know if it need to go bare though as the packet just says clean and free from grease and oil??

Last edited by Gav Diamond; 05-04-2010 at 10:25 PM.
Old 05-04-2010, 10:31 PM
  #852  
fezzajsy
10K+ Poster!!
iTrader: (9)
 
fezzajsy's Avatar
 
Join Date: Nov 2004
Location: jeRSey..isles
Posts: 13,596
Received 33 Likes on 33 Posts
Default

coming along nicely ,i dont think you need to bare it mate,but if can then do it,more work though
Old 05-04-2010, 10:37 PM
  #853  
COLEYST200
PassionFord Post Whore!!
iTrader: (3)
 
COLEYST200's Avatar
 
Join Date: Sep 2007
Location: Leicestershire
Posts: 8,243
Received 144 Likes on 133 Posts
Default

its up to you mate just make it neat mate as your the one that will have to live with it if its not
Old 05-04-2010, 10:46 PM
  #854  
COLEYST200
PassionFord Post Whore!!
iTrader: (3)
 
COLEYST200's Avatar
 
Join Date: Sep 2007
Location: Leicestershire
Posts: 8,243
Received 144 Likes on 133 Posts
Default

No more welding i hope mate
Old 05-04-2010, 10:48 PM
  #855  
Gav Diamond
PassionFord Post Whore!!
Thread Starter
iTrader: (6)
 
Gav Diamond's Avatar
 
Join Date: May 2003
Location: West Midlands
Posts: 4,382
Received 9 Likes on 9 Posts
Default

Originally Posted by fezzajsy
coming along nicely ,i dont think you need to bare it mate,but if can then do it,more work though
Originally Posted by COLEYST200
its up to you mate just make it neat mate as your the one that will have to live with it if its not
This is the thinking, as i am only going to do this once.....(never again ) and i want the best finish i can get so may take it back to the primer. Such a boring job though

Last edited by Gav Diamond; 05-04-2010 at 10:51 PM.
Old 05-04-2010, 10:55 PM
  #856  
Gav Diamond
PassionFord Post Whore!!
Thread Starter
iTrader: (6)
 
Gav Diamond's Avatar
 
Join Date: May 2003
Location: West Midlands
Posts: 4,382
Received 9 Likes on 9 Posts
Default

Originally Posted by COLEYST200
No more welding i hope mate
Only the cock up with the hydraulic clutch positioning that i showed you before......
Need to get the hole drilled in the correct place first and then weld up the wrong one as it will be a mission to cut the hole through the welding if done before, need to sort a rose joint out and sort the clutch pedal out so i can mark the bulk head like you said you did with yours.
Old 05-04-2010, 11:09 PM
  #857  
COLEYST200
PassionFord Post Whore!!
iTrader: (3)
 
COLEYST200's Avatar
 
Join Date: Sep 2007
Location: Leicestershire
Posts: 8,243
Received 144 Likes on 133 Posts
Default

ok mate its on the list
Old 06-04-2010, 09:34 AM
  #858  
Sticky.
20K+ Super Poster.
iTrader: (4)
 
Sticky.'s Avatar
 
Join Date: Apr 2004
Location: Liverpool
Posts: 23,349
Likes: 0
Received 0 Likes on 0 Posts
Default

Looking good Gaz.
Old 06-04-2010, 10:47 AM
  #859  
Moonstone Mart
I've found that life I needed.. It's HERE!!
iTrader: (1)
 
Moonstone Mart's Avatar
 
Join Date: Sep 2003
Location: Stoke on Trent
Posts: 1,002
Received 1 Like on 1 Post
Default

what you using to remove the original sealer Gav?
when i did mine i used a big angle grinder with twisted knot wire wheels - the sealer came off soooo easy!
id do it bare before recovering - like you say you want to do it right

Keep up the good work.


Mart.
Old 06-04-2010, 05:00 PM
  #860  
Gav Diamond
PassionFord Post Whore!!
Thread Starter
iTrader: (6)
 
Gav Diamond's Avatar
 
Join Date: May 2003
Location: West Midlands
Posts: 4,382
Received 9 Likes on 9 Posts
Default

Cheers Paul

Originally Posted by Moonstone Mart
what you using to remove the original sealer Gav?
when i did mine i used a big angle grinder with twisted knot wire wheels - the sealer came off soooo easy!
id do it bare before recovering - like you say you want to do it right

Keep up the good work.


Mart.
Thanks mate, using the knotted wire wheel the same as you mate on the grinder, just seems to take a while.
Using a small at the minute as its all they had will try to get the next size up and see how that goes..
Old 08-04-2010, 04:35 PM
  #861  
Gav Diamond
PassionFord Post Whore!!
Thread Starter
iTrader: (6)
 
Gav Diamond's Avatar
 
Join Date: May 2003
Location: West Midlands
Posts: 4,382
Received 9 Likes on 9 Posts
Default

One arch down...

Name:  x27.jpg
Views: 74
Size:  70.6 KB

Name:  x28.jpg
Views: 68
Size:  43.5 KB

Name:  x29.jpg
Views: 61
Size:  62.7 KB

A whole lot more to go
Old 08-04-2010, 05:40 PM
  #862  
GAZBEAMCOZ
15000
 
GAZBEAMCOZ's Avatar
 
Join Date: Jul 2009
Location: tamworth
Posts: 38
Likes: 0
Received 0 Likes on 0 Posts
Default

HA HA BRING ON THE BLACK BOGYS !!!!.you can come do the ones on my sunbeam mate as you have had a bit of practice now.. lol.. keep it up pal it will be worth it !!!!!
Old 08-04-2010, 05:55 PM
  #863  
Gav Diamond
PassionFord Post Whore!!
Thread Starter
iTrader: (6)
 
Gav Diamond's Avatar
 
Join Date: May 2003
Location: West Midlands
Posts: 4,382
Received 9 Likes on 9 Posts
Default

Originally Posted by GAZBEAMCOZ
HA HA BRING ON THE BLACK BOGYS !!!!.you can come do the ones on my sunbeam mate as you have had a bit of practice now.. lol.. keep it up pal it will be worth it !!!!!
2hrs work that was today mate , recon im gonna have white finger by the time im ready to put the new sealer on
Old 08-04-2010, 06:20 PM
  #864  
COLEYST200
PassionFord Post Whore!!
iTrader: (3)
 
COLEYST200's Avatar
 
Join Date: Sep 2007
Location: Leicestershire
Posts: 8,243
Received 144 Likes on 133 Posts
Default

bit of hard work never hert any one look at it this way 3 more to go
Old 08-04-2010, 07:11 PM
  #865  
GAZBEAMCOZ
15000
 
GAZBEAMCOZ's Avatar
 
Join Date: Jul 2009
Location: tamworth
Posts: 38
Likes: 0
Received 0 Likes on 0 Posts
Default

and the floor !!!!!!!!!
Old 08-04-2010, 08:44 PM
  #866  
mercury grey minter
PassionFord Post Troll
 
mercury grey minter's Avatar
 
Join Date: Dec 2005
Location: SOLIHULL (BIRMINGHAM)
Posts: 3,175
Likes: 0
Received 1 Like on 1 Post
Default

I took mine down to bare metal then etch primed it.As iv,e said before,it,s a f*cking terrible job but you are only going to do it once and the results are unbelievable.
Good luck.
Old 09-04-2010, 03:03 PM
  #867  
Twins
15K+ Super Poster!!
iTrader: (18)
 
Twins's Avatar
 
Join Date: Sep 2004
Location: ESSEX
Posts: 18,043
Received 118 Likes on 110 Posts
Default

Looking good Gav ,ready for central day then ?
Old 09-04-2010, 04:40 PM
  #868  
tommytxr
why o why do i do it!!!!!
 
tommytxr's Avatar
 
Join Date: Jun 2007
Location: harworth doncaster
Posts: 351
Likes: 0
Received 0 Likes on 0 Posts
Default

looks soooooo good m8 i run out of steam with my sierra then i read things like this n i start all over
Old 09-04-2010, 05:25 PM
  #869  
Gav Diamond
PassionFord Post Whore!!
Thread Starter
iTrader: (6)
 
Gav Diamond's Avatar
 
Join Date: May 2003
Location: West Midlands
Posts: 4,382
Received 9 Likes on 9 Posts
Default

Originally Posted by COLEYST200
bit of hard work never hert any one look at it this way 3 more to go
It hurts when you put your hand in the way of the wire wheel lol

Originally Posted by GAZBEAMCOZ
and the floor !!!!!!!!!
Is that an offer to help Gaz?? lol

Originally Posted by mercury grey minter
I took mine down to bare metal then etch primed it.As iv,e said before,it,s a f*cking terrible job but you are only going to do it once and the results are unbelievable.
Good luck.
Thanks mate, im just going to the original primer as i see no reason to go beyond this but will be etch priming on the erea's where i went through, thank you for the advice

Originally Posted by Twins
Looking good Gav ,ready for central day then ?
Erm.....can't see it going this year, lol. Don't think my little caster wheels will servive the 80mile journey there

Originally Posted by tommytxr
looks soooooo good m8 i run out of steam with my sierra then i read things like this n i start all over
Nice to hear it is giving someone else motivation
I don't mind doing the work as long as i can see some progress, nothing worse than spending a day on it to look at it and think nothing has really been done.
Old 09-04-2010, 05:27 PM
  #870  
Gav Diamond
PassionFord Post Whore!!
Thread Starter
iTrader: (6)
 
Gav Diamond's Avatar
 
Join Date: May 2003
Location: West Midlands
Posts: 4,382
Received 9 Likes on 9 Posts
Default

Few more hrs spent on it today..

Name:  x30.jpg
Views: 97
Size:  67.8 KB

Black area is just factory paint i believe so no point removing

Name:  x31.jpg
Views: 82
Size:  72.9 KB

Name:  x32.jpg
Views: 85
Size:  67.5 KB

2 arches and 1 grinder down
Could also do with a smaller atachment to get into the smaller area's so will have to pop to Marchine Mart and see what they have.

Last edited by Gav Diamond; 09-04-2010 at 05:28 PM.
Old 09-04-2010, 06:07 PM
  #871  
COLEYST200
PassionFord Post Whore!!
iTrader: (3)
 
COLEYST200's Avatar
 
Join Date: Sep 2007
Location: Leicestershire
Posts: 8,243
Received 144 Likes on 133 Posts
Default

looking good mate so the old man has lost 1. grinder now . i did 3. grinders doing all my car but its werth it in the end have you told him yet
Old 09-04-2010, 06:08 PM
  #872  
COLEYST200
PassionFord Post Whore!!
iTrader: (3)
 
COLEYST200's Avatar
 
Join Date: Sep 2007
Location: Leicestershire
Posts: 8,243
Received 144 Likes on 133 Posts
Default

all being well you should be getting some stone gard on it over the weekend then
Old 09-04-2010, 06:11 PM
  #873  
Gav Diamond
PassionFord Post Whore!!
Thread Starter
iTrader: (6)
 
Gav Diamond's Avatar
 
Join Date: May 2003
Location: West Midlands
Posts: 4,382
Received 9 Likes on 9 Posts
Default

Originally Posted by COLEYST200
looking good mate so the old man has lost 1. grinder now . i did 3. grinders doing all my car but its werth it in the end have you told him yet
Yup told him and got him to pop to B&Q on his way home. Ł12.99 for a new one with no disks, bargain i thought

Originally Posted by COLEYST200
all being well you should be getting some stone gard on it over the weekend then
Not sure about that but will get the other 2 arches done and make a start on the floor, just need to go Machine Mart and get some more wire wheels as well
Old 09-04-2010, 10:01 PM
  #874  
Puss2
Formerly know as Puss
iTrader: (5)
 
Puss2's Avatar
 
Join Date: Sep 2004
Location: Essex
Posts: 5,156
Received 4 Likes on 4 Posts
Default

I hated cleaning all the crap off the bottom of mine its a tad boring
Old 10-04-2010, 03:13 AM
  #875  
Gav Diamond
PassionFord Post Whore!!
Thread Starter
iTrader: (6)
 
Gav Diamond's Avatar
 
Join Date: May 2003
Location: West Midlands
Posts: 4,382
Received 9 Likes on 9 Posts
Default

Originally Posted by puss
I hated cleaning all the crap off the bottom of mine its a tad boring
Your not wrong mate, i have a bit of a short attention span so doing this is like a punishment, lol
Old 10-04-2010, 08:16 AM
  #876  
COLEYST200
PassionFord Post Whore!!
iTrader: (3)
 
COLEYST200's Avatar
 
Join Date: Sep 2007
Location: Leicestershire
Posts: 8,243
Received 144 Likes on 133 Posts
Default

Originally Posted by Gav Diamond
Your not wrong mate, i have a bit of a short attention span so doing this is like a punishment, lol
Revenge its so nice i love it
Old 10-04-2010, 08:32 AM
  #877  
RONNIE AMIS
PassionFord Post Whore!!
iTrader: (17)
 
RONNIE AMIS's Avatar
 
Join Date: May 2004
Posts: 5,618
Likes: 0
Received 0 Likes on 0 Posts
Default

you big bufty!!!
Old 10-04-2010, 08:57 PM
  #878  
Gav Diamond
PassionFord Post Whore!!
Thread Starter
iTrader: (6)
 
Gav Diamond's Avatar
 
Join Date: May 2003
Location: West Midlands
Posts: 4,382
Received 9 Likes on 9 Posts
Default

Originally Posted by COLEYST200
Revenge its so nice i love it
Just remember mine will be faster than yours though, lol

Originally Posted by RONNIE AMIS
you big bufty!!!
Jelousy will get you no where, lol Times are changing anyway mate, long live the bufties
Old 10-04-2010, 09:31 PM
  #879  
COLEYST200
PassionFord Post Whore!!
iTrader: (3)
 
COLEYST200's Avatar
 
Join Date: Sep 2007
Location: Leicestershire
Posts: 8,243
Received 144 Likes on 133 Posts
Default

yes ok but my car is on the road and not on a jig
Old 11-04-2010, 10:38 AM
  #880  
GAZBEAMCOZ
15000
 
GAZBEAMCOZ's Avatar
 
Join Date: Jul 2009
Location: tamworth
Posts: 38
Likes: 0
Received 0 Likes on 0 Posts
Default

ha ha ha gav he got you there !!!!!!!!!!!!! pmsl....thats somthing we would say good man ian !!!!!


Quick Reply: My 3dr Cosworth project updated (16.01.12)*



All times are GMT. The time now is 09:28 PM.