Restorations, Rebuilds & Projects. Restoring her to Concourse? Just getting her running again? Or got a mad project? This is your room.

My 3dr Cosworth project updated (16.01.12)*

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Old 11-04-2010, 10:49 AM
  #881  
COLEYST200
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Hope to see a good update tonight gav
Old 11-04-2010, 08:10 PM
  #882  
Gav Diamond
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Originally Posted by COLEYST200
yes ok but my car is on the road and not on a jig
Mine's still MOT'd and insured, only needs tax and its good to go, lol

Originally Posted by GAZBEAMCOZ
ha ha ha gav he got you there !!!!!!!!!!!!! pmsl....thats somthing we would say good man ian !!!!!
Cheers pal

Originally Posted by COLEYST200
Hope to see a good update tonight gav
Dunno about good update as its a small bit boring but here goes

Arch number 3

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Arch number 4

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Just needs brushing off

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Passenger side floor done

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Both floors done

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Rear tow eye panel

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Quick coat of primer to protect till i do some more

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Now before i do any more i was thinking of shot blasting the underside, does anyone know if these cheap kits on ebay or in Machine Marts etc are any good? It is just paint on the floor now as you can see the rubberised sealer is gone so don't need anything mega powerful just the grinder won't fit into all the bits on the rear floor area..
Old 11-04-2010, 08:24 PM
  #883  
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That is looking good mate your all most there mate
Old 11-04-2010, 08:53 PM
  #884  
GAZBEAMCOZ
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check out this thread gav about quater way down the guy uses 3m scotch brite pads for the grinder takes everything off quick and clean .
http://www.turbosport.co.uk/showthre...attro)-Project
Old 11-04-2010, 09:14 PM
  #885  
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Nice progress
Old 11-04-2010, 09:16 PM
  #886  
Gav Diamond
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Originally Posted by GAZBEAMCOZ
check out this thread gav about quater way down the guy uses 3m scotch brite pads for the grinder takes everything off quick and clean .
http://www.turbosport.co.uk/showthre...attro)-Project
Will look into those pads if i don't get a blasting kit as leaves a nice workable surface
Old 12-04-2010, 04:22 PM
  #887  
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nice
Old 16-04-2010, 06:28 PM
  #888  
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i new i recongnized your car its the one that was at a1 rally for ages live down the road
Old 12-05-2010, 05:56 PM
  #889  
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Originally Posted by RSLUBBY
i new i recongnized your car its the one that was at a1 rally for ages live down the road
It sure is mate, Steve has worked on the car since i owned it and has built both engines it has had.

Right guys, not updated for a while as have been trying to get the underside to bare metal to get it all protected and start building it back up.

Originally i bought a full blasting kit and new compressor etc...not cheap and turned out to be a waste of time, fair play to the suppliers they gave me a full refund.
I have since tried for the last few weeks to get the car moved to get the underside blasted but have failed to move the car.

So this week decided to get the grinder back out and do it the long way

Yesterdays work, passenger front arch took to bare metal



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After degreasing and "Metal Ready"

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After painting with "POR-15"

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Rear passenger arch in bare metal and after "Metal Ready" treatment

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Just painted, still wet

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Fair bit to go
Old 12-05-2010, 06:06 PM
  #890  
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You'll be doing concours next year Gav....
Old 12-05-2010, 08:36 PM
  #891  
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:c lap:
Old 12-05-2010, 08:49 PM
  #892  
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Looking good dude!!
Old 12-05-2010, 09:08 PM
  #893  
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looking good gav and im sorry it did not work out with the trailer
Old 13-05-2010, 03:59 AM
  #894  
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Originally Posted by Pete 3dr
You'll be doing concours next year Gav....
Only if i had a low milage minter like yours mate

Originally Posted by GAZBEAMCOZ
:c lap:
Thanks G The sunbeam far off MOT ready?

Originally Posted by Ollie L
Looking good dude!!
Cheers dude

Originally Posted by COLEYST200
looking good gav and im sorry it did not work out with the trailer
You win some and lose some mate, just wish i had not wasted a month as all this would have been done by now im sure of it, lol
Hope fully get the other 2 arches done by the weekend and then onto the main floor, must say all this work is properly boring man, lol
Old 13-05-2010, 08:58 AM
  #895  
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a lot of hard work going in there

looking good mate
Old 13-05-2010, 09:01 AM
  #896  
Luca
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DEDICATION! Its looking trim that mate!
Old 13-05-2010, 10:15 AM
  #897  
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the sunbeam is getting there mate..
ill pop round the weekend and have a look might even bring me grinder and lend a hand !!!
Old 13-05-2010, 03:17 PM
  #898  
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[quote=Gav Diamond;, must say all this work is properly boring man, lol [/quote]

thats funny as you will think nuthing of spending all fucking day cleaning a car now that dose my head in
Old 13-05-2010, 06:01 PM
  #899  
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Originally Posted by steviecossie
a lot of hard work going in there

looking good mate
Too much hard work, lol was only supposed to be a quick clean and re wax oil and put it back together, lol

Originally Posted by Luca
DEDICATION! Its looking trim that mate!
Cheers Luke

Originally Posted by GAZBEAMCOZ
the sunbeam is getting there mate..
ill pop round the weekend and have a look might even bring me grinder and lend a hand !!!
Sounds like a plan mate, lol

Originally Posted by COLEYST200
thats funny as you will think nuthing of spending all fucking day cleaning a car now that dose my head in
Yes but cleaning a car you have a end result on the same day not 3 weeks worht of work later, lol

No progress today folks as popped out to sort my daily driver out (find the exhaust leak)

However did collect this from the post office..

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Last edited by Gav Diamond; 13-05-2010 at 06:04 PM.
Old 13-05-2010, 06:16 PM
  #900  
GAZBEAMCOZ
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finally come then pity you aint got an engine to fit it too lol
Old 13-05-2010, 07:50 PM
  #901  
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very nice mate
Old 13-05-2010, 10:10 PM
  #902  
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Originally Posted by Gav Diamond


However did collect this from the post office..






I FUCKING HATE YOU GAV
Old 14-05-2010, 02:57 AM
  #903  
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Originally Posted by GAZBEAMCOZ
finally come then pity you aint got an engine to fit it too lol
Yea turned up at last but was worth the wait

Originally Posted by fezzajsy
very nice mate
Thanks matey

Originally Posted by COLEYST200
I FUCKING HATE YOU GAV
Haha, nice isn't it
Old 14-05-2010, 09:36 AM
  #904  
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Originally Posted by GAZBEAMCOZ
finally come then pity you aint got an engine to fit it too lol

I know someone who has tho... lol!
Old 14-05-2010, 10:26 AM
  #905  
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where did you get the carbon air box lid, that looks amazing

Last edited by steviecossie; 15-05-2010 at 10:46 AM.
Old 14-05-2010, 12:26 PM
  #906  
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Originally Posted by Ollie L
I know someone who has tho... lol!
Im hiding it away from you mate, lol

Originally Posted by steviecossie
where dod you get the carbon air box lid, that looks amazing
Got it through Mike Rainbird mate http://www.randbmotorsport.co.uk/shop/Parts.asp?ID=35

Mine is the GrpA version but he does a few different ones
Old 14-05-2010, 12:35 PM
  #907  
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Carbon air box lid looks awesome Gav!!
Old 14-05-2010, 04:57 PM
  #908  
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Originally Posted by cossie604
Carbon air box lid looks awesome Gav!!
Cheers mate, am rather happy with it

Little more done today...

Another arch

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Couldn't be bothered with the progress pics as its all the same from previous ones..
Old 14-05-2010, 05:23 PM
  #909  
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looking good gav
Old 14-05-2010, 05:40 PM
  #910  
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Cheers Ian, hopefully get the last arch done and make a good start on the floor tomorrow
Old 29-05-2010, 08:52 PM
  #911  
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Long overdue update but i got bored of writing up about one section at a time so desided to wait till had a good update.

So here goes...

Since last update i wanted to have some time off from griding so spent one weekend putting on some 3M bag sealer

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After that it was back to the grinder

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Front after bare metal and POR-15

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More 3M bag sealer and started on the silver foil heat protection, I went slightly over the silver foil with the bag sealer to get rid of the edge and so water/moisture couldn't get under it

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Started on the rear bits

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More bits powder coated (Thanks to Ollie L for delivering and collecting these for me)

Rear roll bar

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Fuel tank strap

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Showing the finish

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Had the pair of front roll bars done again as there were marks were they were hung, however this time i supplied some nuts and washers so they could hang them properly

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Trailing arms

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At the end of today i had finished the rear and got it painted in the POR-15 paint so will hopefully dry over night ready to finish off with the bag sealer tomorrow

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Last edited by Gav Diamond; 30-05-2010 at 01:07 AM.
Old 29-05-2010, 09:20 PM
  #912  
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Old 29-05-2010, 11:08 PM
  #913  
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nice work gav shame we had some shit wather today
Old 30-05-2010, 12:32 AM
  #914  
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looking good mate
Old 30-05-2010, 01:09 AM
  #915  
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Cheers guys, hopefully get another update up later
Old 30-05-2010, 09:39 AM
  #916  
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good lad keep at it mate the sun is out today in Birmingham so get on it
Old 30-05-2010, 09:49 AM
  #917  
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well done gav you have worked really hard on that you should be proud of yourself it aint no easy job.
Old 30-05-2010, 12:01 PM
  #918  
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nice one gav, this is going to be stunning when done!!

never thought about escos rear arb?
Old 30-05-2010, 08:10 PM
  #919  
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Originally Posted by COLEYST200
good lad keep at it mate the sun is out today in Birmingham so get on it
Cheers dude, sun was out but properly windy here today

Originally Posted by GAZBEAMCOZ
well done gav you have worked really hard on that you should be proud of yourself it aint no easy job.
Cheers Gaz, i'll be proud when its all come together and done

Originally Posted by RONNIE AMIS
nice one gav, this is going to be stunning when done!!

never thought about escos rear arb?
Cheers Ronnie
This roll bar is only on till i can get the car to Tabetha's mate who is making a custom 22mm roll bar.
I did think of the Escos one but this one im getting will be adjustable but he wants the car to do it so this is temporary till i drive to him.
Old 30-05-2010, 08:20 PM
  #920  
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Todays installment...

Masked off any area's that need to stay smooth and started to seam seal

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Thought i'd take a pic of the stuff i have been using incase people want to know what to look for.

3M bag sealer

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POR-15

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Anyway after the bag sealer

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While that was left to dry i thought i'd sort the rear beam and arms out

New bushes off Mike Rainbird

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Old trailing arm bushes cleaned up as best as i could

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Beam bushes fitted

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Trailing arm bushes fitted.
I know alot of people say to run the original Ford or GGR trailing arm bushes but these were ok before and they are only in until i can afford a 6 degree beam so will be fine short term.

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Beam back together

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And my scruffy helper for the day

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Was going to fit the diff into the beam but while covering the input shafts so as not to get grease everywhere we realised that the passenger side input shaft has play in it, i tried to tighten the bolt in the middle but it was tight so this will be going back to Bara on tuesday as i want it right before fitting.


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