My Nova 2.0 16v Rebuild WIP - UPDATED 18 - 07 - 06
#1
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Here it is as i got it in May 2003
![](https://img.photobucket.com/albums/v493/TonySR/Novas028.jpg)
![](https://img.photobucket.com/albums/v493/TonySR/Novas026.jpg)
Then i stripped it, converted it to full mk2 spec and it had a full respray in Vauxhall Glacier white
![](https://img.photobucket.com/albums/v493/TonySR/Nova16v/TonysSR4.jpg)
![](https://img.photobucket.com/albums/v493/TonySR/Nova16v/TonysSR3.jpg)
![](https://img.photobucket.com/albums/v493/TonySR/Nova16v/TonysSR2.jpg)
![](https://img.photobucket.com/albums/v493/TonySR/Nova16v/TonysSR1.jpg)
![](https://img.photobucket.com/albums/v493/TonySR/Nova16v/white.jpg)
Then i got bored of 1.3 8v power & upgraded to.....
![](https://img.photobucket.com/albums/v493/TonySR/Nova16v/EngineSR.jpg)
Redtop power
Seam welded the engine bay & a new front crossmember as the old one was a bit rotten
![](https://img.photobucket.com/albums/v493/TonySR/Nova16v/EngineBaySR1.jpg)
Upgraded the brakes & added 280lb front spring to help with the extra weight of the engine
![](https://img.photobucket.com/albums/v493/TonySR/Nova16v/16vBrakes.jpg)
![](https://img.photobucket.com/albums/v493/TonySR/Nova16v/XE3.jpg)
![](https://img.photobucket.com/albums/v493/TonySR/Nova16v/HWdManifold.jpg)
![](https://img.photobucket.com/albums/v493/TonySR/Nova16v/NovaXE2.jpg)
![](https://img.photobucket.com/albums/v493/TonySR/Nova16v/last9.jpg)
![](https://img.photobucket.com/albums/v493/TonySR/Nova16v/last1.jpg)
Wasnt happy with the paint work after a scratched the wings during the 2.0 16v conversion so i stripped it again
![](https://img.photobucket.com/albums/v493/TonySR/Nova16v/rebuild1.jpg)
![](https://img.photobucket.com/albums/v493/TonySR/Nova16v/stripped1.jpg)
![](https://img.photobucket.com/albums/v493/TonySR/Nova16v/stripped3.jpg)
![](https://img.photobucket.com/albums/v493/TonySR/Nova16v/stripped2.jpg)
![](https://img.photobucket.com/albums/v493/TonySR/rebuilda.jpg)
![](https://img.photobucket.com/albums/v493/TonySR/rebuildb.jpg)
![](https://img.photobucket.com/albums/v493/TonySR/rebuildc.jpg)
![](https://img.photobucket.com/albums/v493/TonySR/rebuildd.jpg)
![](https://img.photobucket.com/albums/v493/TonySR/rebuilde.jpg)
![](https://img.photobucket.com/albums/v493/TonySR/rebuildf.jpg)
![](https://img.photobucket.com/albums/v493/TonySR/Nova16v/stripped3.jpg)
![](https://img.photobucket.com/albums/v493/TonySR/Nova16v/stripped2.jpg)
Booked it in for its second respray.
![](https://img.photobucket.com/albums/v493/TonySR/rebuildj.jpg)
![](https://img.photobucket.com/albums/v493/TonySR/rebuildk.jpg)
![](https://img.photobucket.com/albums/v493/TonySR/rebuildl.jpg)
![](https://img.photobucket.com/albums/v493/TonySR/Nova16v/respray1.jpg)
![](https://img.photobucket.com/albums/v493/TonySR/Nova16v/respray2.jpg)
![](https://img.photobucket.com/albums/v493/TonySR/Nova16v/respray3.jpg)
![](https://img.photobucket.com/albums/v493/TonySR/Nova16v/respray4.jpg)
![](https://img.photobucket.com/albums/v493/TonySR/Nova16v/respray5.jpg)
![](https://img.photobucket.com/albums/v493/TonySR/Nova16v/respray6.jpg)
& the colour is bmw estoril blue
![](https://img.photobucket.com/albums/v493/TonySR/Nova16v/IMG_0523.jpg)
![](https://img.photobucket.com/albums/v493/TonySR/Nova16v/IMG_0524.jpg)
![](https://img.photobucket.com/albums/v493/TonySR/Nova16v/IMG_0525.jpg)
![](https://img.photobucket.com/albums/v493/TonySR/Nova16v/IMG_0554.jpg)
![](https://img.photobucket.com/albums/v493/TonySR/Nova16v/IMG_0555.jpg)
![](https://img.photobucket.com/albums/v493/TonySR/Nova16v/IMG_0556.jpg)
![](https://img.photobucket.com/albums/v493/TonySR/Nova16v/IMG_0559.jpg)
![](https://img.photobucket.com/albums/v493/TonySR/Nova16v/IMG_0561.jpg)
![](https://img.photobucket.com/albums/v493/TonySR/Nova16v/IMG_0562.jpg)
![](https://img.photobucket.com/albums/v493/TonySR/Nova16v/IMG_0565.jpg)
![](https://img.photobucket.com/albums/v493/TonySR/Nova16v/IMG_0568.jpg)
![](https://img.photobucket.com/albums/v493/TonySR/Nova16v/IMG_0569.jpg)
Bought some recaro's
![](https://img.photobucket.com/albums/v493/TonySR/Nova16v/IMG_0815.jpg)
![](https://img.photobucket.com/albums/v493/TonySR/Nova16v/IMG_0816.jpg)
Fitted a new single wiper
![](https://img.photobucket.com/albums/v493/TonySR/Nova16v/Singlewiper.jpg)
![](https://img.photobucket.com/albums/v493/TonySR/Nova16v/Singlwiper1.jpg)
Bought a set of wheels of ebay
![](https://img.photobucket.com/albums/v493/TonySR/Nova16v/6a_1_b.jpg)
Then some tyres
![](https://img.photobucket.com/albums/v493/TonySR/Nova16v/IMG_1214.jpg)
& a couple of months back bought these second hand coilovers, done just over 1000 miles
![](https://img.photobucket.com/albums/v493/TonySR/Nova16v/Coilovers.jpg)
thats it picture wise for now, but its now up in the air on axle stands having the underside hammerited & new handbrake cable, wheel cylinders etc fitted....
Hope you all like?
![](https://img.photobucket.com/albums/v493/TonySR/Novas028.jpg)
![](https://img.photobucket.com/albums/v493/TonySR/Novas026.jpg)
Then i stripped it, converted it to full mk2 spec and it had a full respray in Vauxhall Glacier white
![](https://img.photobucket.com/albums/v493/TonySR/Nova16v/TonysSR4.jpg)
![](https://img.photobucket.com/albums/v493/TonySR/Nova16v/TonysSR3.jpg)
![](https://img.photobucket.com/albums/v493/TonySR/Nova16v/TonysSR2.jpg)
![](https://img.photobucket.com/albums/v493/TonySR/Nova16v/TonysSR1.jpg)
![](https://img.photobucket.com/albums/v493/TonySR/Nova16v/white.jpg)
Then i got bored of 1.3 8v power & upgraded to.....
![](https://img.photobucket.com/albums/v493/TonySR/Nova16v/EngineSR.jpg)
Redtop power
![Big Grin](https://passionford.com/forum/images/smilies/icon_biggrin.gif)
Seam welded the engine bay & a new front crossmember as the old one was a bit rotten
![](https://img.photobucket.com/albums/v493/TonySR/Nova16v/EngineBaySR1.jpg)
Upgraded the brakes & added 280lb front spring to help with the extra weight of the engine
![](https://img.photobucket.com/albums/v493/TonySR/Nova16v/16vBrakes.jpg)
![](https://img.photobucket.com/albums/v493/TonySR/Nova16v/XE3.jpg)
![](https://img.photobucket.com/albums/v493/TonySR/Nova16v/HWdManifold.jpg)
![](https://img.photobucket.com/albums/v493/TonySR/Nova16v/NovaXE2.jpg)
![](https://img.photobucket.com/albums/v493/TonySR/Nova16v/last9.jpg)
![](https://img.photobucket.com/albums/v493/TonySR/Nova16v/last1.jpg)
Wasnt happy with the paint work after a scratched the wings during the 2.0 16v conversion so i stripped it again
![Wall](https://passionford.com/forum/images/smilies/wall.gif)
![Wall](https://passionford.com/forum/images/smilies/wall.gif)
![Wall](https://passionford.com/forum/images/smilies/wall.gif)
![](https://img.photobucket.com/albums/v493/TonySR/Nova16v/rebuild1.jpg)
![](https://img.photobucket.com/albums/v493/TonySR/Nova16v/stripped1.jpg)
![](https://img.photobucket.com/albums/v493/TonySR/Nova16v/stripped3.jpg)
![](https://img.photobucket.com/albums/v493/TonySR/Nova16v/stripped2.jpg)
![](https://img.photobucket.com/albums/v493/TonySR/rebuilda.jpg)
![](https://img.photobucket.com/albums/v493/TonySR/rebuildb.jpg)
![](https://img.photobucket.com/albums/v493/TonySR/rebuildc.jpg)
![](https://img.photobucket.com/albums/v493/TonySR/rebuildd.jpg)
![](https://img.photobucket.com/albums/v493/TonySR/rebuilde.jpg)
![](https://img.photobucket.com/albums/v493/TonySR/rebuildf.jpg)
![](https://img.photobucket.com/albums/v493/TonySR/Nova16v/stripped3.jpg)
![](https://img.photobucket.com/albums/v493/TonySR/Nova16v/stripped2.jpg)
Booked it in for its second respray.
![](https://img.photobucket.com/albums/v493/TonySR/rebuildj.jpg)
![](https://img.photobucket.com/albums/v493/TonySR/rebuildk.jpg)
![](https://img.photobucket.com/albums/v493/TonySR/rebuildl.jpg)
![](https://img.photobucket.com/albums/v493/TonySR/Nova16v/respray1.jpg)
![](https://img.photobucket.com/albums/v493/TonySR/Nova16v/respray2.jpg)
![](https://img.photobucket.com/albums/v493/TonySR/Nova16v/respray3.jpg)
![](https://img.photobucket.com/albums/v493/TonySR/Nova16v/respray4.jpg)
![](https://img.photobucket.com/albums/v493/TonySR/Nova16v/respray5.jpg)
![](https://img.photobucket.com/albums/v493/TonySR/Nova16v/respray6.jpg)
& the colour is bmw estoril blue
![](https://img.photobucket.com/albums/v493/TonySR/Nova16v/IMG_0523.jpg)
![](https://img.photobucket.com/albums/v493/TonySR/Nova16v/IMG_0524.jpg)
![](https://img.photobucket.com/albums/v493/TonySR/Nova16v/IMG_0525.jpg)
![](https://img.photobucket.com/albums/v493/TonySR/Nova16v/IMG_0554.jpg)
![](https://img.photobucket.com/albums/v493/TonySR/Nova16v/IMG_0555.jpg)
![](https://img.photobucket.com/albums/v493/TonySR/Nova16v/IMG_0556.jpg)
![](https://img.photobucket.com/albums/v493/TonySR/Nova16v/IMG_0559.jpg)
![](https://img.photobucket.com/albums/v493/TonySR/Nova16v/IMG_0561.jpg)
![](https://img.photobucket.com/albums/v493/TonySR/Nova16v/IMG_0562.jpg)
![](https://img.photobucket.com/albums/v493/TonySR/Nova16v/IMG_0565.jpg)
![](https://img.photobucket.com/albums/v493/TonySR/Nova16v/IMG_0568.jpg)
![](https://img.photobucket.com/albums/v493/TonySR/Nova16v/IMG_0569.jpg)
Bought some recaro's
![](https://img.photobucket.com/albums/v493/TonySR/Nova16v/IMG_0815.jpg)
![](https://img.photobucket.com/albums/v493/TonySR/Nova16v/IMG_0816.jpg)
Fitted a new single wiper
![](https://img.photobucket.com/albums/v493/TonySR/Nova16v/Singlewiper.jpg)
![](https://img.photobucket.com/albums/v493/TonySR/Nova16v/Singlwiper1.jpg)
Bought a set of wheels of ebay
![](https://img.photobucket.com/albums/v493/TonySR/Nova16v/6a_1_b.jpg)
Then some tyres
![](https://img.photobucket.com/albums/v493/TonySR/Nova16v/IMG_1214.jpg)
& a couple of months back bought these second hand coilovers, done just over 1000 miles
![](https://img.photobucket.com/albums/v493/TonySR/Nova16v/Coilovers.jpg)
thats it picture wise for now, but its now up in the air on axle stands having the underside hammerited & new handbrake cable, wheel cylinders etc fitted....
Hope you all like?
#2
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looking good matey! not normally a nova fan but good to see uve not stuck 18s on it, body kit and filled it with ICe lol!
it changes its apperance more times than a hooker gets checked for stds!
Dunc
it changes its apperance more times than a hooker gets checked for stds!
![Surprised](https://passionford.com/forum/images/smilies/shocked.gif)
Dunc
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#10
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Thanks for the positive comments guys
Hammerited the whole chassis, all arch's, changed the suspension, fitted the wheel cylinders, removed the front brakes & put a set of 288mm discs on just so i could get the car moveable....
![](https://img.photobucket.com/albums/v493/TonySR/IMG_1215.jpg)
![](https://img.photobucket.com/albums/v493/TonySR/IMG_1216.jpg)
![](https://img.photobucket.com/albums/v493/TonySR/IMG_1217.jpg)
![](https://img.photobucket.com/albums/v493/TonySR/IMG_1220.jpg)
![](https://img.photobucket.com/albums/v493/TonySR/IMG_1221.jpg)
![](https://img.photobucket.com/albums/v493/TonySR/IMG_1223.jpg)
![](https://img.photobucket.com/albums/v493/TonySR/IMG_1224.jpg)
![Top](https://passionford.com/forum/images/smilies/smile011.gif)
![Top](https://passionford.com/forum/images/smilies/smile011.gif)
![Top](https://passionford.com/forum/images/smilies/smile011.gif)
Hammerited the whole chassis, all arch's, changed the suspension, fitted the wheel cylinders, removed the front brakes & put a set of 288mm discs on just so i could get the car moveable....
![](https://img.photobucket.com/albums/v493/TonySR/IMG_1215.jpg)
![](https://img.photobucket.com/albums/v493/TonySR/IMG_1216.jpg)
![](https://img.photobucket.com/albums/v493/TonySR/IMG_1217.jpg)
![](https://img.photobucket.com/albums/v493/TonySR/IMG_1220.jpg)
![](https://img.photobucket.com/albums/v493/TonySR/IMG_1221.jpg)
![](https://img.photobucket.com/albums/v493/TonySR/IMG_1223.jpg)
![](https://img.photobucket.com/albums/v493/TonySR/IMG_1224.jpg)
![](https://img.photobucket.com/albums/v493/TonySR/IMG_1226.jpg)
![Top](https://passionford.com/forum/images/smilies/smile011.gif)
#16
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Originally Posted by essex_boy_escy_si
nice car mate , big engine small car nice little pocket rocket
!!! how come u never kept the smoothed boot
![Big Grin](https://passionford.com/forum/images/smilies/icon_biggrin.gif)
Dunc
#19
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Not much on the progress this update
Smoothed the boot grab handle
![](https://img.photobucket.com/albums/v493/TonySR/Nova16v/IMG_1348.jpg)
4 coats of paint
![](https://img.photobucket.com/albums/v493/TonySR/Nova16v/IMG_1353.jpg)
Laquered
![](https://img.photobucket.com/albums/v493/TonySR/Nova16v/IMG_1354.jpg)
On the car
![](https://img.photobucket.com/albums/v493/TonySR/Nova16v/IMG_1358.jpg)
Stripped down the engine on sunday just gone to replace all gaskets, seals, belts & pulleys, water pump, oil pump, clutch etc
Smoothed the boot grab handle
![](https://img.photobucket.com/albums/v493/TonySR/Nova16v/IMG_1348.jpg)
4 coats of paint
![](https://img.photobucket.com/albums/v493/TonySR/Nova16v/IMG_1353.jpg)
Laquered
![](https://img.photobucket.com/albums/v493/TonySR/Nova16v/IMG_1354.jpg)
On the car
![](https://img.photobucket.com/albums/v493/TonySR/Nova16v/IMG_1358.jpg)
Stripped down the engine on sunday just gone to replace all gaskets, seals, belts & pulleys, water pump, oil pump, clutch etc
#23
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I ordered bits i needed to replace the gaskets & top end seals on my engine
![](https://img.photobucket.com/albums/v493/TonySR/Nova16v/IMG_1501.jpg)
Clutch Kit
Head gasket set
Head bolts
Sump gasket x 2
Timing belt
Water pump
Plugs & leads
All trade through my fiance, Ł191....
Picking these up sunday
![](https://img.photobucket.com/albums/v493/TonySR/Nova16v/picture04196cl.jpg)
![](https://img.photobucket.com/albums/v493/TonySR/Nova16v/picture04161ma.jpg)
![](https://img.photobucket.com/albums/v493/TonySR/Nova16v/IMG_1501.jpg)
Clutch Kit
Head gasket set
Head bolts
Sump gasket x 2
Timing belt
Water pump
Plugs & leads
All trade through my fiance, Ł191....
Picking these up sunday
![Big Grin](https://passionford.com/forum/images/smilies/icon_biggrin.gif)
![](https://img.photobucket.com/albums/v493/TonySR/Nova16v/picture04196cl.jpg)
![](https://img.photobucket.com/albums/v493/TonySR/Nova16v/picture04161ma.jpg)
![](https://img.photobucket.com/albums/v493/TonySR/Nova16v/picture04187ud.jpg)
#25
![Default](https://passionford.com/forum/images/icons/icon1.gif)
throttle bodies from rich off matt's engine very nice bit of kit
i am loving the finsih on the rear handle with that colour paint i now know where i am off at the weekend for the trims on the gte
i am loving the finsih on the rear handle with that colour paint i now know where i am off at the weekend for the trims on the gte
#28
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Cleaned the block, head & ancilaries up & painted them over the weekend....
Head isnt bolted down yet, need to get an engine stand.
![](https://img.photobucket.com/albums/v493/TonySR/Nova16v/IMG_1785.jpg)
This was the condition of the water pump, me thinks its never been changed??
Head isnt bolted down yet, need to get an engine stand.
![](https://img.photobucket.com/albums/v493/TonySR/Nova16v/IMG_1785.jpg)
This was the condition of the water pump, me thinks its never been changed??
![](https://img.photobucket.com/albums/v493/TonySR/Nova16v/IMG_1784.jpg)
#29
PassionFord Post Troll
![Default](https://passionford.com/forum/images/icons/icon1.gif)
Quality, novas with these engines are ace
I love borrowing my mates
Originally i was going to say, why white, as it looked better when you first got it
Then i saw the new colour
![Top](https://passionford.com/forum/images/smilies/smile011.gif)
![Smokin](https://passionford.com/forum/images/smilies/icon_smokin.gif)
Originally i was going to say, why white, as it looked better when you first got it
![Wink](https://passionford.com/forum/images/smilies/icon_wink.gif)
![Surprised](https://passionford.com/forum/images/smilies/bigcry.gif)
![Smokin](https://passionford.com/forum/images/smilies/icon_smokin.gif)
![Big Grin](https://passionford.com/forum/images/smilies/icon_mrgreen.gif)
#30
![Default](https://passionford.com/forum/images/icons/icon1.gif)
looking good mate, novas done properly are unbeatable for looks, dont go bad either lol,
shame they are never going to be that good handling wise compared to many other cars, thats why i sold my xe nova to make a fiesta,
looks real sweet tho mate, keep it up
shame they are never going to be that good handling wise compared to many other cars, thats why i sold my xe nova to make a fiesta,
looks real sweet tho mate, keep it up
#39
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Roose Motorsport silicone hose's.
![](https://img.photobucket.com/albums/v493/TonySR/Nova16v/IMG_2082.jpg)
Before pic of wheels...
![](https://img.photobucket.com/albums/v493/TonySR/Nova16v/6a_1_b.jpg)
Diamond cut Mk4 Astra SXi 16" wheels, 195-40-16 Toyo Proxes T1-R.
![](https://img.photobucket.com/albums/v493/TonySR/Nova16v/IMG_2111.jpg)
![](https://img.photobucket.com/albums/v493/TonySR/Nova16v/IMG_2114.jpg)
![](https://img.photobucket.com/albums/v493/TonySR/Nova16v/IMG_2115.jpg)
![](https://img.photobucket.com/albums/v493/TonySR/Nova16v/IMG_2116.jpg)
Needs lowering more, but i've still got half the engine to in/on.
![](https://img.photobucket.com/albums/v493/TonySR/Nova16v/IMG_2082.jpg)
Before pic of wheels...
![](https://img.photobucket.com/albums/v493/TonySR/Nova16v/6a_1_b.jpg)
Diamond cut Mk4 Astra SXi 16" wheels, 195-40-16 Toyo Proxes T1-R.
![](https://img.photobucket.com/albums/v493/TonySR/Nova16v/IMG_2111.jpg)
![](https://img.photobucket.com/albums/v493/TonySR/Nova16v/IMG_2114.jpg)
![](https://img.photobucket.com/albums/v493/TonySR/Nova16v/IMG_2115.jpg)
![](https://img.photobucket.com/albums/v493/TonySR/Nova16v/IMG_2116.jpg)
Needs lowering more, but i've still got half the engine to in/on.