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Turbo removal came to a halt...

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Old 28-01-2006, 07:45 PM
  #1  
boon
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Default Turbo removal came to a halt...

...because I need a bent spanner to get the back two bolts holding the turbo to the manifold.

Is there a something i can buy off the shelf or do I need to bend a spanner myself. Don't fancy it that's all, no access to a vice so i'm likely to do myself damage and still end up with a straight spanner

Any suggestions?
Old 28-01-2006, 07:53 PM
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James
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you can buy bent spanners yes, i'm sure i've seen them in halfords so you should be able to get some tomorrow.
Old 28-01-2006, 08:44 PM
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The Youth.
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remove the alternater top bracket it makes life easier or even the alternator itself.

steve
Old 28-01-2006, 09:19 PM
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RobS
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ive always managed without bent spanners, use short ones instead, still fookin fiddly though
Old 28-01-2006, 09:32 PM
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boon
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Im sure the rally teams used to be able to change them in 15 mins between stages... fook knows how!

Trip to halfords tomorrow & take alternator off see if that helps.

Cheers to all for tips
Old 28-01-2006, 10:21 PM
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Billabong
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Originally Posted by boon
Im sure the rally teams used to be able to change them in 15 mins between stages... fook knows how!

Trip to halfords tomorrow & take alternator off see if that helps.

Cheers to all for tips
They made a quick release modification to the turbo flange.
Old 28-01-2006, 10:21 PM
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pee vee
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I use Short spanners and a lot of fiddly angles with my wrist! lol

its only that One nut on the back of the turbo by the head
thats the probelm really. but i managed ok
Old 29-01-2006, 03:04 AM
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boon
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Robs & pee vee, short spanners!?!? How fookin short are we talking?

This is on a 4x4 saff, i cant see how you'd get in let alone get any leaverage?
Old 29-01-2006, 07:04 AM
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I used a cheapo spanner, big hammer and a kerb. Resulted in one nice bent spanner that worked a treat !
Old 29-01-2006, 07:04 AM
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At least you are having a go at doing it

It is fiddly but you will get their in the end.

Don't forget your New Oil Feed Pipe, you don;t want your new turbo sezing up.

Steve.
Old 29-01-2006, 10:51 AM
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boon
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Just been to halfords, not that hopeful but gonna go have another go.

They didn't sell bent spanners, just moon spanners that won't do the job. Bought some adjustable head job, might do it. Also got a cheapo 17mm to try to bend if that fails.

To those who've bent them before, did you have to heat them up?
Old 29-01-2006, 11:15 AM
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Dave Henshall
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as u say though, all u need is a cheap 17mm spanner and a vice and a long length of tube to slide over it - you will end up donig yourslef a mischief trying to do it with a hammer

ps..
Old 29-01-2006, 11:18 AM
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James
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ohhhhhhhhhhhhhhh i thought you meant half moon type spanners!
Old 29-01-2006, 11:21 AM
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Dave Henshall
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Old 29-01-2006, 01:01 PM
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i changed mine ... bastard of a job to do very small spanner for the back engine side on (or the bent style) had to take the exhaust off the turbo on mine

not that it helps much but

https://passionford.com/forum/viewtopic.php?t=103564
Old 29-01-2006, 01:50 PM
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Turbo lag
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Like this Bill





Dave.
[/quote]
Old 29-01-2006, 03:53 PM
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joe500
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Default bent spanner

use a heat gun or blow torch or even a cooker to get the spanner hot then bend it .halfords are best as they bend back ok.also helps if you grind down spanner a bit
Old 29-01-2006, 04:29 PM
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Originally Posted by Turbo lag
Like this Bill





Dave.
[/quote]

Thats Cheating

Steve.
Old 29-01-2006, 04:41 PM
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morto
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i used a grinder and just made the spanner just for that job mate .. done

andy
Old 29-01-2006, 04:54 PM
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Dean Saff
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had to take the manifold off mine nightmere job
Old 30-01-2006, 12:21 PM
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Eagle, can't follow that link. Do you have a pic of this 'small' spanner. A mate of mine has bent a spanner for me, I'll have a go with that tonight, but if that fails might need a short one.

Cheers to all for posts... I'll get there in the end... or i'll get it towed to a garage
Old 30-01-2006, 02:32 PM
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actually found one by pure chance .. was about 3 inches long just the right size ...
Old 30-01-2006, 02:56 PM
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when i took my mates off i didn't have any such trouble??? only took bout 25 mins?






....thinking about it i removed the metal water pipe that runs along side the head under the turbo,and the exhaust downpipe ( this may help? ) obviously then you'll need to refill your engine coolant
Old 30-01-2006, 03:29 PM
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on a 2wd though , it much easier as there is more room to get behind IIRC
Old 30-01-2006, 04:04 PM
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Originally Posted by Dave Henshall
on a 2wd though , it much easier as there is more room to get behind IIRC
correct, it sits at a different angle, but my mates car is 4wd
Old 30-01-2006, 04:33 PM
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Cheap spanner + big hammer, worked for me
Old 01-02-2006, 09:03 PM
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The saga continues... still can't get that last nut.

Had enough for tonight, must have spent about 5 hours in total on this fooker now!

Tomorrow night, the manifold is coming off ... gotta be easier

There's 2 studs missing that i can see anyway so gonna try to get those fixed at the same time.

What a nightmare this is.

I'll keep ya posted on my (lack of) progress... Thanks again to all who've helped out - great bunch of people on this forum
Old 01-02-2006, 09:18 PM
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took me about 6 hours all in to swap standard to a t34 .. never done it before ... so i was happy .. oh and be carefull when you take the water pipes off as the copper type washers have a tendency to leak .. apparently you can heat them up and tap em flat .. or goto fords and get em for 27 p each ....
Old 01-02-2006, 10:27 PM
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There is a double open ended spanner available for 4x4 turbo's
Ask Mr snapoff if you can't find one ?
Old 01-02-2006, 11:24 PM
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Originally Posted by 900ss
Ask Mr snapoff if you can't find one ?
Can't see anything on the snap-on site - I guess that's what you meant?

Another thought just crossed my mind. What if I cut a 17mm spanner down and get someone to weld a socket onto it so i can put an extension bar in. That should work shouldn't it?
Old 09-02-2006, 09:11 AM
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so did you do it then ???

or is it still sat in bits
Old 09-02-2006, 09:26 AM
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on 4x4's

its MUCH easier to take the fannymold off!!


alt off, water pipes off

job done in about 40 mins
Old 01-03-2006, 08:34 AM
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I don't know if you cracked this or not, but I just removed my T3 last night.

I took the alternator off, and the compressor housing off the core. I managed to then get at all of the bolts with a standard 17mm open-ender

Took 2 hours absolute max, and I'm a methodical worker

Just waiting for my mate to finish machining the exhaust housing quick-release stylee and then I can fit my new blower

Neil.
Old 01-03-2006, 08:38 AM
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I thought 4x4 was supposed to be piss easy compared to 2wd?
Old 01-03-2006, 09:46 AM
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o no no no, says the churchill dog
Old 01-03-2006, 11:45 AM
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Damo V
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I took my turbo off the other day took me an hour to remove and just over hour to refit...

DIDNT take off alternator or anything, just boost hoses, didnt even take out the oil return pipe

I used 3 17 mm spanners, a std 17mm short snap-on, a angled head double open ender snap-on and the one below for the back nuts...

As you can see its bent slightly (in 2 directions) plus for clearance I ground both ends down.... quite a bit LOL..





Its fiddly but you just have to keep switching spanners on each turn thats all..
Old 01-03-2006, 12:36 PM
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Dave Henshall
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this is the only one i needed - as as above, only hoses to come off - i think i took the comrpessor housing off to re connect the oil return though - as with my big fat hands i cant fit them in the gap

Old 01-03-2006, 12:39 PM
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Damo V
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Ah compressor housing will make it alot easier, I didnt remove that ... I too have rather large hands
Old 01-03-2006, 12:45 PM
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Dave Henshall
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once you have done the comp housing once - it is v easy to get off - those 6 lil stubby bolts and away it comes and you can see the light
Old 01-03-2006, 05:51 PM
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Damo V
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Aye I did strip a turbo coule years ago and replaced seals etc... Only on my new warrantied turbo I didnt fancy taking it apart


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