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cosworth overbored engine question

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Old 26-04-2005, 05:37 PM
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Default cosworth overbored engine question

The engine in my car has recently been rebuilt but with a 1mm overbore on a 205 block, am i limited to how much power i can run due to this overbore?
Old 26-04-2005, 05:38 PM
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Rs Gus
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yessssssssssssssssssssssssss 1mm on a 205 fook mme
Old 26-04-2005, 05:42 PM
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That dont sound good, so what is the most i could run? it runs a stage 1 at the moment
Old 26-04-2005, 05:45 PM
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PROBABLY WHAT U HAVE IS SAFE I WOULDNT SAY MUCH MORE ON 1MMoops caps
Old 26-04-2005, 06:02 PM
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Not really what i wanted to hear, is the reason that its now too weak due to the thinner walls?
Old 26-04-2005, 06:08 PM
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yes the 205 block is weak as std m8
Old 26-04-2005, 06:16 PM
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So a stage 3 is out of the question then?
Old 26-04-2005, 06:23 PM
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stage 3@ 22psi will be fine

as long as everything else is up to it
Old 26-04-2005, 06:31 PM
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It had 4 new 4x4 pistons, new crank, fully rebuilt head.

Anymore opinions as i now seem to be getting different ones
Old 26-04-2005, 06:40 PM
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Hi....my opinion is liner it so you can use std size pistons....its what i did on a stage 3 running 2bar peak .....The liners are stronger than the block so you take all cracking risk out.....1mm is pushing it imo although i have never run it so can only guess.
Old 26-04-2005, 06:48 PM
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m8 if the engine shop checked the block and was happy to bore it then dont worry , i have a 205 block and lets put it this way its bigger than yours , stage 3 would be fine, as for 205 blocks being weak - its bollox , they are differant in casting but detrimental i think not - the argument will go on for ever m8, just be aware the 205's are generally older then the 200 series. personally wouldnt have a 200 block due to past experiances and thats from a competition point of view not just road driving m8
Old 26-04-2005, 07:30 PM
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Phone Stu @ MSD in the morning and he will tell you what he told me. 380 brake is about the limit with 1mm oversize (just rebuilt mine with this)

Mine is going back on stage 3 for now.
Old 26-04-2005, 07:30 PM
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How many of the people who've replied are engine builders?
Old 26-04-2005, 07:36 PM
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How many of the people who've replied are engine builders?
I am

not going to go into metalurgy of this but cast gets stronger with age..older the better
i would rather an old 205 over a new 200 any day of the week....an old 200 is a different matter though
Old 26-04-2005, 07:38 PM
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Originally Posted by CharlieSaff
How many of the people who've replied are engine builders?
Old 26-04-2005, 07:39 PM
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Its far more complex than a single figure TBH and im sure i will have mentioned 4wd Vs 2wd block flex due to grip as well unless i was very busy

As Mark says, theres plenty of ultra high torque motors running well on 205s but sometimes bolting that successfull motor into a 4wd car will crack it.. lol
Old 26-04-2005, 07:39 PM
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Originally Posted by pugo
How many of the people who've replied are engine builders?
I am

not going to go into metalurgy of this but cast gets stronger with age..older the better
i would rather an old 205 over a new 200 any day of the week....an old 200 is a different matter though
a man with sence
Old 26-04-2005, 07:40 PM
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corrosion is generally the 205 blocks downfall im afraid , top end casting is the 200 blocks downfall - those who have built them will know what im on about
Old 26-04-2005, 07:42 PM
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Originally Posted by CharlieSaff
Phone Stu @ MSD in the morning and he will tell you what he told me. 380 brake is about the limit with 1mm oversize (just rebuilt mine with this)

Mine is going back on stage 3 for now.
If stu says its ok then thats good enough for me, wont want to go as much as 380 anyhoo
Old 26-04-2005, 07:42 PM
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Yes i build my engines...but not on 1mm over.....as i always run liners

Stu.....of course 4x4 needs the 200block due to increased grip which increases the chance of cracking...a 2wd is shit for grip if left,so in reality you could put 800bhp thru a 1mm oversize block and not crack the fucker
Old 26-04-2005, 07:54 PM
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Yes i build my engines...but not on 1mm over.....as i always run liners
so if you always run liners why not fit thicker liners so at 1mm o/size you still have a wall thickness greater than std????or are these off the shelf liners and not fabricated by yourself?????

Pugo
Old 26-04-2005, 07:55 PM
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Originally Posted by B11GNS
Originally Posted by CharlieSaff
Phone Stu @ MSD in the morning and he will tell you what he told me. 380 brake is about the limit with 1mm oversize (just rebuilt mine with this)

Mine is going back on stage 3 for now.
If Stu says its ok then thats good enough for me, wont want to go as much as 380 anyhoo

Just what I thought
Old 26-04-2005, 08:11 PM
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I have a 205 block that is 1mm overbore, has done 3k since rebuild,2k of that at 22 psi stage 3 T34/greens/500 i/c, L8 pectel bb etc, mapped by Paul Hills @ 365 bhp at flywheel, he said if i were to fit greys & cams i would see about 400 bhp but when i told him it was on a 1mm overbore he said keep it at stage 3.

Simon.
Old 26-04-2005, 08:14 PM
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as i said earlier...............stage 3 will be fine

pugo
Old 26-04-2005, 08:24 PM
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Stage 3 it is then
Old 26-04-2005, 09:09 PM
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It aint ideal but i wouldnt worry unduly , stg 3 should be fine if u had a good 205 block to start with , u are in to other issues after that any way
Old 26-04-2005, 09:46 PM
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Originally Posted by ImaRacing 700
Yes i build my engines...but not on 1mm over.....as i always run liners

Stu.....of course 4x4 needs the 200block due to increased grip which increases the chance of cracking...a 2wd is shit for grip if left,so in reality you could put 800bhp thru a 1mm oversize block and not crack the fucker
Funny how i have seen a stage 1 escort cos block cracked then...

IMA's make believe world of tuning
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