General Car Related Discussion. To discuss anything that is related to cars and automotive technology that doesnt naturally fit into another forum catagory.

Zetec head thickness around the ports

Thread Tools
 
Search this Thread
 
Old 08-01-2012, 02:27 AM
  #1  
*Bri.4.b.Cos*
Advanced PassionFord User
Thread Starter
 
*Bri.4.b.Cos*'s Avatar
 
Join Date: Jul 2005
Location: Cleveland RSOC
Posts: 1,642
Likes: 0
Received 0 Likes on 0 Posts
Default Zetec head thickness around the ports

Right ive come to the point where i need to open up the ports one my zetec head, its a silvertop 2ltr with ST170 inlet and tb's, cams etc.

Problem is the ST170 inlet is approx 5mm wider all around the zetec inlet port, thus interfering with the injector spary pattern and air flow.

Has any one self ported the inlet side of the head to the max and found how thick the inlet walls are, particually around the inlet face?.

I need to know if i can do say a 45 deg chamfer (sp) 5mm around the face and abviously 5mm into the inlet port without going into a water jacket etc

Also is it worth removing the valve guide where it protrudes into the inlet trackt, if so whats the best way to do this?

CheeRS

Bri.
Old 08-01-2012, 07:59 AM
  #2  
robrs2
Advanced PassionFord User
 
robrs2's Avatar
 
Join Date: May 2004
Location: Teesside
Posts: 1,648
Received 18 Likes on 18 Posts
Default

You can get away with only having to remove a small amount around the top of the port where the injector cutout is. But the manifold needs to be altered.

As the ST170 manifold fits to the zetec head, this is how it lines up



This is the ST170 inlet on the zetec head, but the steel inserts in the maifold need to be removed so it can be lowered on the head.



The scribe line is the difference in the two parts

Old 08-01-2012, 01:00 PM
  #3  
*Bri.4.b.Cos*
Advanced PassionFord User
Thread Starter
 
*Bri.4.b.Cos*'s Avatar
 
Join Date: Jul 2005
Location: Cleveland RSOC
Posts: 1,642
Likes: 0
Received 0 Likes on 0 Posts
Default

Nice one Rob, thought you might have some info on this.

If the guide inserts are removed like said, would it be a good idea to dowl the head and manifold to keep it in position and take some load off the bolts.
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
jessie_rs
Restorations, Rebuilds & Projects.
62
06-08-2019 09:27 PM
Dave_b
Ford Focus (All Models)
2
13-10-2015 05:48 PM
dombanks
Technical help Q & A
3
21-09-2015 08:38 PM
kevin36
General Car Related Discussion.
0
09-09-2015 11:12 AM
BRAM
Ford Escort RS Turbo
3
08-09-2015 07:11 AM



Quick Reply: Zetec head thickness around the ports



All times are GMT. The time now is 06:13 PM.