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Damaged sump plug....

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Old Nov 5, 2011 | 03:45 PM
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From: dudley
Default Damaged sump plug....

Hello there...
I,m a passionford vigin!.....
Here's my first posting, I need to change the oil in a fiesta.... problem is, the drain plug is badly "rounded off"....
is there any easy way to sort this?
Many Thanks
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Old Nov 5, 2011 | 03:50 PM
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Hammer and bolt extraction kit mate.
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Old Nov 5, 2011 | 03:53 PM
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or weld something to it like a metal rod or large nut.
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Old Nov 5, 2011 | 04:45 PM
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From: dudley
Default Sump plug

....... I think I'm too scared to use an hammer etc..... in case I do more damage..... would I need to disconnect the battery, before doing any welding, and would that cause me any alarm issues, thanks lads!
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Old Nov 5, 2011 | 04:51 PM
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Don't need to give it a massive whack mate don't worry about it. You won't do any harm by banging the sump plug bolt.
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Old Nov 5, 2011 | 05:05 PM
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Originally Posted by pani_k
Don't need to give it a massive whack mate don't worry about it. You won't do any harm by banging the sump plug bolt.
in the past ive used a lump hammer and small-ish metal chisel, couple of wacks bingo
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Old Nov 5, 2011 | 05:16 PM
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From: selsey
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find a plumber ask to borrow a pair of stilsons [designed to hold round objects]
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Old Nov 5, 2011 | 10:45 PM
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From: dudley
Default sump plug

mmmm.... think I like the sound of the stilsons idea, think I'll try that first, and if that does'nt work, then maybe weld on a large nut..... then if that does'nt work..... WHERE'S ME 4LB CLUB HAMMER, AND CHISEL!!

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Old Nov 5, 2011 | 10:50 PM
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Get a hacksaw or junior hacksaw,even better a new smart multi cutter. If none of above a dremmel cutter, cut 2 sides of bolt away to the nearest size to get a standard size spanner on it. Had to do this on my old astra when changing the oil.
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Old Nov 5, 2011 | 11:03 PM
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From: dudley
Default SUMP PLUG

wow.... never thought about using something like a dremel, sounds like a plan.

Does anyone know the best place for a replacement plug.....
there does'nt seem many Ford agents round near me.
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Old Nov 5, 2011 | 11:10 PM
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It's a common problem amongst vauxhalls, I just googled it when I had problems and that's the answer they all came up with. Make sure you get a replacent plug before you remove it this way as i started it on a saturday and my local dealer couldn't get a new one till the Tuesday!
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Old Nov 5, 2011 | 11:12 PM
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Just go very careful that you don't pull the thread out of the sump if the plug is siezed in, I have seen this happen a few times. You can also buy a pump that extracts the oil out through the dipstick tube so could be worth looking at if you have no luck with the plug.
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Old Nov 5, 2011 | 11:49 PM
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I have used mole grips before. As said, make sure you've got a replacement
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Old Nov 6, 2011 | 12:38 AM
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I wouldnt advise whacking it about, i did this once and it worked but it put a hairline fracture in the sump i didnt know about until a week later when i was on the motorway and a stone or something hit it and split it in two 4 litres of oil all over the M1 :@ , not good..
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Old Nov 6, 2011 | 10:26 AM
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hammer a socket thats just smaller of the washer part of the sump bolt as the head is built into the washer anyhow and the head has rounded try and make a socket a tight fit on the washer and undo
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Old Nov 6, 2011 | 02:05 PM
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From: dudley
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Thanks to you all, for all the helpful advice....
Think I'm going for the "stilsons", then if that fails, might try the pump, to extract the oil.... guess its not quite as effective, as draining the oil from the sump, but I'll see how it goes, next weekend!
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Old Nov 30, 2011 | 09:44 PM
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Just an update.......
2lb Club hammer, and 1 large sharp chisel.....quick prayer, 4 hits,
JOB DONE!!
smiling again. Thanks everybody, for all the usefull suggestions
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Old Nov 30, 2011 | 10:00 PM
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smack a smaller socket over the sump plug nut and undo, simples!
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