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Intercooler Test (Pics added Page 10)

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Old 23-10-2010, 08:59 PM
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Default Intercooler Test (Pics added Page 10)

Im going to be doing a back to back intercooler test on the 1st November.

My Radtec 50mm thick RS500 size against a 70mm thick Airtec RS500 size

The Airtec Intercooler has been modified so it has the same size pipes as the Radtec.

Will be doing 3 runs with the Radtec and averaging the ACTs and power then changing over the intercooler for the Airtec one and do the same test.

When my car is on the rollers it always drops power on the 3rd run due to high ACTs.

I just hope after the expense i get a good result lol

Steve

Last edited by cossie4i+; 17-11-2010 at 06:09 PM.
Old 23-10-2010, 09:14 PM
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good to see some testing been done with the coosies these days, best luck with it steve
Old 23-10-2010, 09:23 PM
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Any pics of the inside core of each IC?

finer core = most efficient

Noticed on the rollers, RST Airtec IC's seem to work well
Old 24-10-2010, 09:24 AM
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I use the Airtec 70mm jobby, with a cell temp of 18C my act's are around 26C after many many hours on the rollers, if that's any help.
tabetha
Old 24-10-2010, 09:28 AM
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look forward to the results mate.
Old 24-10-2010, 10:52 AM
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Originally Posted by tabetha
I use the Airtec 70mm jobby, with a cell temp of 18C my act's are around 26C after many many hours on the rollers, if that's any help.
tabetha
What size pipes do you have on yours ?

Steve
Old 24-10-2010, 11:16 AM
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Originally Posted by tabetha
I use the Airtec 70mm jobby, with a cell temp of 18C my act's are around 26C after many many hours on the rollers, if that's any help.
tabetha

On boost? off boost? just came off boost? reading taken when is what im getting at and at what boost
Old 24-10-2010, 11:19 AM
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When doing this is the boost etc adjusted if one is far more efficient than the other?
Old 24-10-2010, 11:34 AM
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Originally Posted by Lambchop
When doing this is the boost etc adjusted if one is far more efficient than the other?
IF the new one is more efficient than the old it may make more boost but will also hold it to and not a prob on steves car as he has a bit of extra fuel there for it...
If you were testing on a car wich is at the limit/close to the edge you may have to alter boost accordingly..


cheers danny
Old 24-10-2010, 11:51 AM
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Please remember folks this is a personal test for me and not a company test.

Its me that has had a intercooler modified to my spec to see if it improves my ACTs over my current set up.

Steve

Last edited by cossie4i+; 24-10-2010 at 11:58 AM.
Old 24-10-2010, 02:08 PM
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save your time and just buy a SPEC R intercooler job done. sheady has just had fantastic results with one on an evo though yesterday
Old 24-10-2010, 04:04 PM
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Originally Posted by space hoppers
save your time and just buy a SPEC R intercooler job done. sheady has just had fantastic results with one on an evo though yesterday
Old 24-10-2010, 04:11 PM
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Steve,as said on the RSOC site,good luck with it and I hope it all goes well m8.
CheeRS.Lee.
Old 24-10-2010, 04:12 PM
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Originally Posted by space hoppers
save your time and just buy a SPEC R intercooler job done. sheady has just had fantastic results with one on an evo though yesterday
That's all very well and good if you can afford the Ł715 price tag!
Rich
Old 24-10-2010, 04:14 PM
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Originally Posted by 1374lee
Steve,as said on the RSOC site,good luck with it and I hope it all goes well m8.
CheeRS.Lee.
Thanks Lee

We will all know if it was worth the money and hassle next Monday

Steve
Old 24-10-2010, 04:16 PM
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Originally Posted by Sonic Boom
That's all very well and good if you can afford the Ł715 price tag!
Rich
Even with buying and modding mine it don't come to half that.

Would be nice if i had one to test on mine as well to see if it worth paying double the money for.

Steve

Last edited by cossie4i+; 24-10-2010 at 04:17 PM.
Old 24-10-2010, 04:50 PM
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Originally Posted by cossie4i
Even with buying and modding mine it don't come to half that.

Would be nice if i had one to test on mine as well to see if it worth paying double the money for.

Steve
if mine is ready we may be able to sort something out?
Old 24-10-2010, 05:06 PM
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Originally Posted by B13 JUS
if mine is ready we may be able to sort something out?
If you are willing to lend me yours Justin to test that would be great

Would also need boost hoses to match

Steve
Old 24-10-2010, 05:39 PM
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Are you testing for power and ACTs? Would be worth doing an ACT test on the road too, as rollers only tell half the story.
Old 24-10-2010, 05:46 PM
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Originally Posted by DanW@FastFord
Are you testing for power and ACTs? Would be worth doing an ACT test on the road too, as rollers only tell half the story.
We will be testing ACTs

Surely if it's better on the rollers its got to be better on the road ?

Steve
Old 24-10-2010, 05:47 PM
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Originally Posted by cossie4i
If you are willing to lend me yours Justin to test that would be great

Would also need boost hoses to match

Steve
yes you can borrow mine if its ready but would need to be collected and returned to spec r so he can send it back to me.
your pipes should fit as i'm using the standard size outlets
Old 24-10-2010, 05:51 PM
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Originally Posted by B13 JUS
yes you can borrow mine if its ready but would need to be collected and returned to spec r so he can send it back to me.
your pipes should fit as i'm using the standard size outlets
Im sure something could be sorted if yours is ready, thanks for the offer. Im sure it will be of interest to a lot of people if this could now be done.
I know for a fact this is what Danny @ Enhanced Performance wanted to do anyway.

Pipes make life easy then lol

Steve

Last edited by cossie4i+; 24-10-2010 at 05:52 PM.
Old 24-10-2010, 05:56 PM
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Originally Posted by cossie4i
Im sure something could be sorted if yours is ready, thanks for the offer. Im sure it will be of interest to a lot of people if this could now be done.
I know for a fact this is what Danny @ Enhanced Performance wanted to do anyway.

Pipes make life easy then lol

Steve
i would like to know the results to only if they are good for me
i will call pete tomorrow and ask if it will be ready, he told me 3 weeks and its been 2 now so fingers crossed.
Old 24-10-2010, 06:09 PM
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Originally Posted by cossie4i

Surely if it's better on the rollers its got to be better on the road ?
Not necessarily. The heavier intercooler will take longer to 'heat up' so on the short bursts on a RR their mass and solid build will be in their favour. But on the road under sustained usage they will heat up, and not dissipate the heat away from the core as well as a lighter 'cooler, so could have a negative effect on the ACTs.

It's 'suggested' by those in the know that the cheaper, heavier 'coolers always fair well on RR sessions, but not so well in the real world.
Old 24-10-2010, 06:12 PM
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Yes id love to test the spc r back to back on this level of tune,iv got no doubts it will be better its just i dont think at this level it being better is needed as theres only so much cooling the acts need to work..
And as said by steve if a cooler works better on the rollers it will work better on the road..


cheers danny
Old 24-10-2010, 06:14 PM
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Originally Posted by Danny @ Enhanced Performance
Yes id love to test the spc r back to back on this level of tune,iv got no doubts it will be better its just i dont think at this level it being better is needed as theres only so much cooling the acts need to work..
And as said by steve if a cooler works better on the rollers it will work better on the road..
I suppose it's a question of weighing up ŁŁŁ V Power Gains, and on Steve's car the extra cost of a Spec-R one V the Airtec just wouldn't be sensible.
Old 24-10-2010, 06:17 PM
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Originally Posted by DanW@FastFord
Not necessarily. The heavier intercooler will take longer to 'heat up' so on the short bursts on a RR their mass and solid build will be in their favour. But on the road under sustained usage they will heat up, and not dissipate the heat away from the core as well as a lighter 'cooler, so could have a negative effect on the ACTs.

It's 'suggested' by those in the know that the cheaper, heavier 'coolers always fair well on RR sessions, but not so well in the real world.
I know where your coming from but were not just going to do a power run and then say thats that done we will put it through its paces and see how it fairs..
Theres no way you can replicate the air intake on the rollers as in the real world so once heat soak has set in theres no way of getting rid of it on the rr where as if your on the open road the acts will drop rapidly...


cheers danny
Old 24-10-2010, 06:17 PM
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How good are the original Behr RS500 intercoolers ?
Old 24-10-2010, 06:17 PM
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Originally Posted by DanW@FastFord
I suppose it's a question of weighing up ŁŁŁ V Power Gains, and on Steve's car the extra cost of a Spec-R one V the Airtec just wouldn't be sensible.
I agree...thats my point...


cheers danny
Old 24-10-2010, 06:18 PM
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Originally Posted by JonnyBravo
How good are the original Behr RS500 intercoolers ?
SHIT!!!!

all of the newer bigger coolers piss all over them let alone the even better spec r...


cheers danny
Old 24-10-2010, 06:31 PM
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Originally Posted by Danny @ Enhanced Performance
Yes id love to test the spc r back to back on this level of tune,iv got no doubts it will be better its just i dont think at this level it being better is needed as theres only so much cooling the acts need to work..
And as said by steve if a cooler works better on the rollers it will work better on the road..


cheers danny

So you're saying at a high power levels ACT's dont make much difference wether they are bad/ok or good?



Originally Posted by Danny @ Enhanced Performance
once heat soak has set in theres no way of getting rid of it on the rr where as if your on the open road the acts will drop rapidly...


cheers danny
Why not just shut the car off and leave the fan on for a few secs? ACT's will go back to Ambient in a short time i'd have thought? possibly quicker as there will be no heat passing through it from the turbo as there would cruising down the m.way. depending on your fan size of course!



Are they being tested on an accel dyno? I wouldnt have thought that type of test would be much good as it's a quick up the revs an coast down.

Hasn't anyone got pics of the core's used on these coolers? IMO the core alone will give you a good idea if its a good IC or not.

Last edited by vroooom ptssssh; 24-10-2010 at 06:33 PM.
Old 24-10-2010, 07:16 PM
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out of curiosity, how much did it cost to get your cooler modded?
any pics so we can see the end result?
i run an airtec cooler on my car so i'm interested in the differance
Old 24-10-2010, 08:11 PM
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Originally Posted by vroooom ptssssh
So you're saying at a high power levels ACT's dont make much difference wether they are bad/ok or good?




Why not just shut the car off and leave the fan on for a few secs? ACT's will go back to Ambient in a short time i'd have thought? possibly quicker as there will be no heat passing through it from the turbo as there would cruising down the m.way. depending on your fan size of course!



Are they being tested on an accel dyno? I wouldnt have thought that type of test would be much good as it's a quick up the revs an coast down.

Hasn't anyone got pics of the core's used on these coolers? IMO the core alone will give you a good idea if its a good IC or not.
No im not saying that at all im saying in steves case at circa 430 hp where he now has high acts having an awesome cooler like the spec r one is over kill and imo the airtech plenty good enough..

To your other point about letting the acts come back down,well that is what we do when were mapping just shut of untill they are back to normal..
And thats my point you dont do that on the road do you???you have loads more air and just have to drive...
The point im making is if the car and tests with stand the dyno they will be as good or better on the road...
The rr is a dd mate so no run downs...


cheers danny
Old 24-10-2010, 08:25 PM
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Originally Posted by jamie's
out of curiosity, how much did it cost to get your cooler modded?
any pics so we can see the end result?
i run an airtec cooler on my car so i'm interested in the differance
I bought both inlet pipes direct from Radtec Ł26 with the postage.

A local engineering firm cut off and rewelded the new pipes for Ł50

Will get some pics tomorrow.

Steve
Old 24-10-2010, 08:31 PM
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Originally Posted by Danny @ Enhanced Performance
No im not saying that at all im saying in steves case at circa 430 hp where he now has high acts having an awesome cooler like the spec r one is over kill and imo the airtech plenty good enough..

To your other point about letting the acts come back down,well that is what we do when were mapping just shut of untill they are back to normal..
And thats my point you dont do that on the road do you???you have loads more air and just have to drive...
The point im making is if the car and tests with stand the dyno they will be as good or better on the road...
The rr is a dd mate so no run downs...


cheers danny

Ah I see, personally if ACT's aren't the same as ambient then there is still room for improvement! I know your very unlikely ever to see ambient temps on a turbocharged car, but getting them as close as possible is worth it...if he improved his ACT's by 10 degree's at the top end flat out, that could be worth another ~10-20bhp for instance.
Old 24-10-2010, 08:44 PM
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good luck with it, the cooler has been spot on this year on my car. last week at snetterton my act's went no higher than 28 on the long straight all day
Old 24-10-2010, 08:55 PM
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Originally Posted by RONNIE AMIS
good luck with it, the cooler has been spot on this year on my car. last week at snetterton my act's went no higher than 28 on the long straight all day
There you go thats the best test something can have!!a race car..
If ronnie doesnt have troubles with this intercooler on the track it will deffo work for you steve...


cheers danny
Old 24-10-2010, 08:58 PM
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Originally Posted by Danny @ Enhanced Performance
There you go thats the best test something can have!!a race car..
If ronnie doesnt have troubles with this intercooler on the track it will deffo work for you steve...


cheers danny

in the middle of the heat wave in june at brands hatch my acts went no higher than 38, forgot to say that.

you at brands next month mate?
Old 24-10-2010, 09:01 PM
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Originally Posted by RONNIE AMIS
in the middle of the heat wave in june at brands hatch my acts went no higher than 38, forgot to say that.

you at brands next month mate?
Thats bloody good mate!!!iv seen good results with the smaller airtech ones so knew the 70mm ones would be better...

Damn right im there next month mate,cant wait!!!


cheers danny
Old 24-10-2010, 09:13 PM
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wicked mate see you their. if you're bored on the saturday or sunday before i am down their for the race car live show doing charity rides in my car and my friends new race series cars, modified brabus smart cars, great fun lol


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