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Compression Ratio question..... Cosworth

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Old 01-06-2010, 09:23 PM
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BigErn
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Default Compression Ratio question..... Cosworth

One for the folks who know how to do the relevant calculations.....

Just been chucking ideas about today and talking about stuff we have worked on in the past and one car cropped up that had 3.3mm skimmed from the top of the piston to lower the comp and was still boosting over 30 psi and 8k rpm with no problems for years.

That led to the question of doing the same to a standard Cossie piston, what would it drop the comp to??

Cheers
Old 01-06-2010, 09:30 PM
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wozzy
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Old 01-06-2010, 09:38 PM
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Thanks for that, very helpful.....
Old 02-06-2010, 05:12 AM
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Hi,
I have result.
If you cut 1 mm. on the top of piston, CR down from 8 to 7,4.
If you cut 3 mm. around the top, CR down from 8 to 7,2.
Pic is 2wd piston.

Regards.
Claude

Old 02-06-2010, 08:34 AM
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Thanks Claude... top man
Old 02-06-2010, 08:52 AM
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So would this be about the same comp ratio if this was done to a 4x4 piston...?
Old 02-06-2010, 09:26 AM
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Originally Posted by lawnsy
So would this be about the same comp ratio if this was done to a 4x4 piston...?
No because 4 wd combustion chamber in piston is different (smallest than 2wd piston)
and CR will be a little bit small, I think.

Regards.
Claude
Old 02-06-2010, 09:30 AM
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I only ask cause i have 4x4 pistons in my engine with 3.3mm skimed off the top and always wondered on the cr....
Old 02-06-2010, 09:33 AM
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JamesH
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Why does it matter? My new engine will be boosting way in excess of 30psi and rev to 7800rpm with a compression ratio of 8:1

you don't need to drop the compression loads to run high boost!
Old 02-06-2010, 09:38 AM
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Because the bottom end is like this now, It has run 36psi for the last 2 years and is still in good condition but now i have a T4 to go on and was sitting wondering what sort of cr it was..

Y waste money on new pistons if it does not need them......was told when i bought the bottom end that the cr was around 6/9-1....
Old 02-06-2010, 09:56 AM
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before having guesses at it,. you need to know how much the std piston sticks out of the top of the block

if the block has been skimmed alot, then taking 3mm off will not effect it as greatly as you may think

it needs to be measured properly so the mapper knows what he is dealing with, a guess isnt good enough imho
Old 02-06-2010, 09:59 AM
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Good point Jimbo. I know my block has had a skim and the pistons used to stick out by a fannys hair where as my spare block the pistons used to sit dead flush.
Old 02-06-2010, 09:59 AM
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You dont want to end up with the outside edges of the piston being too far from the head at the top of the cycle, this squish region is important.
I always aim to have them outer edges of the piston protruding into the headgasket slightly (.1 -.2 mm typically)
So ideally you want to take material out of the centre to lower the CR not from the edges, but as per the excellent picture above, there is only a finite amount you can take off of course!
Old 02-06-2010, 10:13 AM
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Mmmm my pistons on top dead center are about 4-5mm off the top of the block.....
Old 02-06-2010, 10:16 AM
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Old 02-06-2010, 10:20 AM
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FAR from ideal!
Old 02-06-2010, 10:27 AM
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Can you explane a little bit more for me why this is the case please...
Old 02-06-2010, 10:31 AM
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Originally Posted by lawnsy
Mmmm my pistons on top dead center are about 4-5mm off the top of the block.....

alright mate, its justin who was speaking to you at the weekend.
is this the engine you are building for over 500bhp?
Old 02-06-2010, 10:32 AM
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Yip...
Old 02-06-2010, 10:38 AM
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I'll be flying about in my space ship before Lawnsy starts on his engine
Old 02-06-2010, 10:45 AM
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Love you to gary....Now get the escort booked on track on sunday and stop been a puff....
Old 02-06-2010, 11:05 AM
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Originally Posted by lawnsy
Can you explane a little bit more for me why this is the case please...
Because you will make less power like that.

a proper squish band massively increases the amount of turbulance that the mixture sees, which makes it burn a lot better, especially at high rpm, so without it working properly you will lose power.
The prescense of much gas in the squish region can also increase the risk of detonation, which means you have to run less timing to avoid det, which means less power as well.

It will basically make your engine more inefficient and sluggish if you lose this part of the piston.
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