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cosworth boost and fueling HELP!!!!!!

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Old 12-05-2010, 06:36 PM
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fostersice
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Default cosworth boost and fueling HELP!!!!!!

i have now finished building the escort mk2 fitted with cosworth engine

i now have some problems

first things first
engine and mods
4wd green top cosworth engine with 2wd big winged baffled sump
t3 garret turbo
bosch dark greens
34chassis alloy fuel rail
turbosmart 1200 fuel pressure reg
rainbird plenum
RS500 race intercooler
turbosmart dumpvalve
pipercross airfilter
L1 ecu with ahmed bayjoo 330bhp chip
turbosmart dual stage boost controller
collins performance -31 actuator








now the problems

once i finished the car i drove it round the block and its fast but didnt realy open her up as it was only round the block

once i had her on the open road she seems to be cutting out on boost???

so i booked her into have a dyno
and was told she is running rich on tick over and lean on boost

no adjustments where made to anything

was just told i had a problem

now i have got lots of parts and added them the whole thing with booking it in to have dyno was to have everything set up

can anyone help

is there a prob with it cutting out on boost

what should i adjust? -31 a screw some where?????
rich and lean again is there anything i can do????


HELP PLEASE
Old 12-05-2010, 07:23 PM
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fostersice
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Anyone
Old 12-05-2010, 07:25 PM
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CossieRich
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How much boost are you running? Ahmed usually puts a boost cut on his chips
Old 12-05-2010, 07:32 PM
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Mark Shead
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You realy need the map looking at as you have a diff inlet manifold and a 4wd turbo so most likely the chip was not mapped for this,
If it was then look at the fuel pump flow and volts and also check the sensors.

Mark
Old 12-05-2010, 08:54 PM
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what do you propose be adjusted to change the rich/lean situation?
Old 12-05-2010, 09:07 PM
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whitey
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Give joe at gs motosport a call mate his in collier row number in my sig he will be able to sort it out for you
Old 12-05-2010, 09:21 PM
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have you got your reg set right / have you got the presser set at 3.5 bar with the air hose off the reg 3 bar with it on
Old 12-05-2010, 09:23 PM
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and wot boost did it get up to befor it cut out as to start with i would have the boost set to standerd
Old 12-05-2010, 09:39 PM
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fostersice
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I have adjusted the -31 actuator and drove it down the road and that has seemed to stop the cutting out

I have just fitted the fuel reg

That was the idea behind booking it in to have it set up on the dyno

but all they wanted to do it sell me a stand alone system

So tomorrow I'm going to take it to work and get then to set up the cad for me if they can lol
Old 12-05-2010, 09:42 PM
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Originally Posted by COLEYST200
have you got your reg set right / have you got the presser set at 3.5 bar with the air hose off the reg 3 bar with it on
Thanks for your help again
Old 12-05-2010, 09:46 PM
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ANY time mate all so check your plug gaps .65mm seams to be a good starting place for them
Old 13-05-2010, 06:36 PM
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Joe @ gs motorsport is having it tomorrow and sort her out for me
thanks whitey
Old 13-05-2010, 08:41 PM
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Hope all goes well for you tomorrow mate

Steve
Old 13-05-2010, 09:47 PM
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Originally Posted by fostersice
Joe @ gs motorsport is having it tomorrow and sort her out for me
thanks whitey
No probs mate car will be in good hands
Old 14-05-2010, 02:23 PM
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Any news about the car ?

Steve
Old 14-05-2010, 02:31 PM
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I'm here with joe now still working on her
he has set the fuel reg from 2 to 3.5
set the -31
set the co2
and is now setting the timing


Let's of things not right
but as whitey says I'm in good hand

After being fxxked over by somewhere else already
I'm so happy having someone who knows what they are talking about

I'll let you know more when he has finished lol
Old 14-05-2010, 02:32 PM
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Great news things are being sorted

Steve
Old 14-05-2010, 02:54 PM
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where did you go before paul?
Old 14-05-2010, 03:59 PM
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2 bar fuel pressure
Old 14-05-2010, 06:50 PM
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JoeRS22
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2bar bloody hell..... did you scrape the bits of piston off the spark plugs

good luck with it hope she rips well after the set up.
Old 14-05-2010, 07:06 PM
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any news then?
Old 14-05-2010, 09:55 PM
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Right first things first
JOE GSMOTORSPORTS
you are by far the best person I now
at working on a cosworth
and I will never let anyone else nere my car ever again apart from you

TOP GUY
TOP WORK MENS SHIP
this guy can be trusted to get it done and done right

He went though everything
set the fuel reg
then the -31 actuator
then the co2
then the dizzy and timing
then new plugs
set the low boost

And she shit the life out of me on the way home
I've got a mk2 RS FOCUS as a demo car at work this will eat it up and shit it out now

I am now going to change from l1 ecu to L6 and joe is going to have a play with the chip for me


As for the other place it was REDLINE TUNING
I called then asking for the car to be set up and dyno'd
as the car has just been built with all new parts and had just been fitted
so would need tuning to the engine

Ok booked me in did a run sorry you need new engine loom
and stand alone management as you loom is fualty and you ecu maybe as well

So after spending a loot on having her rewired I call the guy who wired her and had her tested nothing wrong

I'm not going to slag them off
£110 to tell me I need to spend £1500 to sort my car

and joe GS MOTORSPORTS
1day and a hell of a lot less and it has md shitting my self everytime I hit the pedal

He is the man

I KNOW WHO IM SENDING FRIENDS TOO TO HAVE THERE CARS DONE!!!
joe all day long.

Really can't wait to get it back to him now to make her faster
as he only set her up on low boost lol
and still it was 8-) all the way home
Old 14-05-2010, 09:58 PM
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glad your happy fella; enjoy it

and you tried to sell it recently!!
Old 14-05-2010, 10:25 PM
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Glad your happy mate will be good to meet you a some point when your at joes
Old 15-05-2010, 04:29 AM
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So pleased for you mate

Nice to find someone you trust to work on your car, took me a long time.

Steve
Old 15-05-2010, 07:51 AM
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fostersice
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I would not use anyone else now
Old 16-05-2010, 08:57 AM
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glad you got it sorted mate.
Old 16-05-2010, 11:30 AM
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foreigneRS
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Originally Posted by fostersice
then the dizzy and timing
timing?
Old 19-05-2010, 10:28 PM
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good news mate wot boost is the car runnig at the mo then
Old 21-05-2010, 04:40 PM
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Harris.
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Joe built my engine 2 years ago . i wont take my car anywhere else either
Old 29-05-2010, 12:48 PM
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joe built my engine 6 years ago and it's still going strong, and keeping up with a lot of bigger power cars

glad you listened to whitey and gave joe a call.

as you know you wont regret it
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