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ZETEC TURBO rods

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Old 22-07-2008 | 11:35 AM
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Default ZETEC TURBO rods

hello all i need a bit of help. alltho im new to passion ford my zetec turbo engine is about 80% finished bar one of the biggest parts of the engine the con rods im useing c20let pistons and as most of you no the small end needs macheening out to take the c20let pins.

can some one please give me some information of a good company who will carry out the work?
Old 22-07-2008 | 11:40 AM
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any good machine shop will be able to help you mate! its not a hard machining job
Old 22-07-2008 | 11:43 AM
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dident think it was ive taken them to a shop the next road from me and he dident seem to keen. also probaly me being a bit stupid but the let rods are free floting and the zetecs are when standard pressfitted. will it be ok to convert them to fully floting? ive never heard of any won fitting a small end bairing?
Old 22-07-2008 | 12:22 PM
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I doubt you're going to be able to fit a bearing into a standard rod for a 21mm pin!
Old 22-07-2008 | 03:21 PM
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thats wot i thort but how does every one else do it with the standard rods?
Old 22-07-2008 | 03:37 PM
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yopu use the circlips on them and drill a 5mm hole in the top and counter sink it to allow oil flow then balance them . (this was told to me by ian howell and works in mine
Old 22-07-2008 | 04:05 PM
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Originally Posted by rst in progress
yopu use the circlips on them and drill a 5mm hole in the top and counter sink it to allow oil flow then balance them . (this was told to me by ian howell and works in mine
thanks paul how do i keep my cps attached to my throttle body????

heard you use cable tyes???
Old 22-07-2008 | 09:21 PM
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Originally Posted by rst in progress
yopu use the circlips on them and drill a 5mm hole in the top and counter sink it to allow oil flow then balance them . (this was told to me by ian howell and works in mine
sounds odd... you'd be better off making the vauxhall pin an interference fit in the zetec rod there's no chance of it wearing that way
Old 22-07-2008 | 10:10 PM
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Originally Posted by MD Cos
sounds odd... you'd be better off making the vauxhall pin an interference fit in the zetec rod there's no chance of it wearing that way
but the let pistons are fully floating? do you think this will matter? i see it as it was made this way for a reason (even tho they are in the wrong engine)
Old 22-07-2008 | 10:12 PM
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Found the button then clarke

Ian Howell knows his stuff generally, and to be fair Paul's had it done!
Old 22-07-2008 | 10:23 PM
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Originally Posted by clarke5700
but the let pistons are fully floating? do you think this will matter? i see it as it was made this way for a reason (even tho they are in the wrong engine)
it dosent matter... the let rods have a bronze bush in them because they are fully floating, the zetec rods have a press fit pin (into the rod) and no bronze bush. the pistons themselves float on the pin in either setup.

i'm not just talking about what i've heard on the internet here... i'm a machinist and i KNOW which way i'd do it.
Old 22-07-2008 | 11:23 PM
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Originally Posted by clarke5700
thanks paul how do i keep my cps attached to my throttle body????

heard you use cable tyes???
cps goes in the block you fool , you mean tps and being in the rugby club car park it was my only option to replace the screw with the cable tie, replaced it today though with a new screw
Old 22-07-2008 | 11:25 PM
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Originally Posted by MD Cos
sounds odd... you'd be better off making the vauxhall pin an interference fit in the zetec rod there's no chance of it wearing that way
im using the vauxhall pistons but was advised by ian howell the oil flow wouldnt be good enough and to drill the oil feed holes in them
Old 23-07-2008 | 01:23 AM
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Originally Posted by rst in progress
im using the vauxhall pistons but was advised by ian howell the oil flow wouldnt be good enough and to drill the oil feed holes in them

i'll agree if you mean drilling holes in the piston, but not in the rod?
Old 23-07-2008 | 09:18 AM
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ok now im confused realy confused ive got my rods and pistons wot should i do (paul wot you like with sand paper and a drill )
Old 23-07-2008 | 09:39 AM
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You get the pistons fitted to the rods.. interference fit as above.. you also need to machine a bit from the skirt to clear the oil squirters.. and then balance them
Old 23-07-2008 | 03:09 PM
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would you carry out the work or no who would?
Old 23-07-2008 | 03:16 PM
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No, i'm not a machinist!
Old 23-07-2008 | 05:16 PM
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Originally Posted by clarke5700
would you carry out the work or no who would?
speak to ian howeel at area six mate, he's a top blike and will sort you out
Old 23-07-2008 | 05:35 PM
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I had mine done for LET pistons, havent drilled a hole in them for oil though
Old 23-07-2008 | 06:23 PM
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Originally Posted by purple_fiesta
I had mine done for LET pistons, havent drilled a hole in them for oil though
not saying its not ok as i dont personally know, ian howell and gosnays engineering both advised me to do it as the zetec piston is a sweat fitted gudgen pin as where the c20let is floating so requires good oil flow once modified
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