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tubular exhaust manifolds for erst,, where from ???

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Old 26-08-2006, 08:47 AM
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Ginge !
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Default tubular exhaust manifolds for erst,, where from ???

got a few mates who are interested in upgrading there manifolds as they got clearence issues with there t34 so was wondering who does em and whats the price

wanna know companys who can supply them rather than ones who used to do em as i know what us members can be like


one of em is to go into a xr2 with a 2.0 zetec so space is somewhat limited

think there 3 of em who are interested so would be worth someones while if they car sort it

cheers
Old 26-08-2006, 08:57 AM
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jamsport
Old 26-08-2006, 08:58 AM
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MOONDUST FRST
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Just another manifold question while were on the topic, how critical are the tube lengths as in is there massive benefits from using equal lengths as how do they test for this and just how accurate are the equal lengths as i have thought about fabricating one myself before being a welder and all that
Old 26-08-2006, 09:01 AM
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Originally Posted by MOONDUST FRST
Just another manifold question while were on the topic, how critical are the tube lengths as in is there massive benefits from using equal lengths as how do they test for this and just how accurate are the equal lengths as i have thought about fabricating one myself before being a welder and all that
make one and ill try it for ya marc
Old 26-08-2006, 09:02 AM
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equal lenths is the reason for it i belive

my mates need one as the t34 is too big and on changing gear there gonna fire through the rad
Old 26-08-2006, 09:10 AM
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MOONDUST FRST
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Originally Posted by b19bal
equal lenths is the reason for it i belive

my mates need one as the t34 is too big and on changing gear there gonna fire through the rad
Im sure ive seen some before which were not equal but was done mostly for turbo relocation issues and larger/smoother bore diameter for flow
Was just questioning about equal lengths and how much difference it actually makes as i wouldnt have the knowhow of calculating equal length
Old 26-08-2006, 09:41 AM
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well tbh my mates are just looking for relocation more than anything

if you wanna make up a few im sure it would be worth your while as i recon i could have 3 bought off ya providing the price aint mental but in saying that im not saying they only wanna spend 100 quid


have a think about it, i might even get another 2 people to spend the cash making it 5 to me made
Old 26-08-2006, 10:05 AM
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Would love to try at the minute mate but im currently fucking around down in Australia and all my welding equipment and tools are back home at the minute so unfortunatelly i cant! Was just interested as i was gonna try this out on my zetec turbo when i took it to the next level of tune but also interested for the future when i do my next project
Old 26-08-2006, 11:16 AM
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the equal lengths aren't THAT critical - it's more a case of having nicely radiused bends, ad a smooth entry path into the turbo.
Old 26-08-2006, 11:17 AM
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Originally Posted by Rick
the equal lengths aren't THAT critical - it's more a case of having nicely radiused bends, ad a smooth entry path into the turbo.
dont forget its also HAS TO BE SHINEY !!!!!


come on people , theres a group of people with cash in there pockets and i wanna help the tight fookers spend it
Old 26-08-2006, 11:30 AM
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Primary Designs. Ł1.4k in Inconel.
Old 26-08-2006, 11:31 AM
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jamsport

Hansen (foreigner) makes them

AVA
Old 26-08-2006, 12:53 PM
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Christian and Beccy
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Originally Posted by DazC
Primary Designs. Ł1.4k in Inconel.


I just couldn't bring myself to pay that kind of money for a manifold. If only there were a proper level of demand, I could sort something cheaper. But there really isn't enough demand.
Old 26-08-2006, 12:58 PM
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im with you christian


if i could get 3 orders would that not help ?
Old 26-08-2006, 01:00 PM
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Originally Posted by b19bal
im with you christian


if i could get 3 orders would that not help ?
No, Ginge, I have looked at an option for cheaper supply, but there is no way it could be considered for anything under about 50 units!! Even that is pushing it!

Trouble is, even if there were 50 peopled that wanted tubular manifolds, half of them want standard location and half want relocation, so there's no pleasing everyone!
Old 26-08-2006, 03:39 PM
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Originally Posted by Christian and Beccy
Originally Posted by DazC
Primary Designs. Ł1.4k in Inconel.


I just couldn't bring myself to pay that kind of money for a manifold. If only there were a proper level of demand, I could sort something cheaper. But there really isn't enough demand.
LOL!! I was expecting some kind of reply from Ginge actually!!!

To be fair, inconel isn't the cheapest material to make one out of, but that only knocks off about Ł450!!
Old 26-08-2006, 03:49 PM
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Speak to Ian Howell, makes the perfect manifold for the T34 boys putting turbo over the g'box
Old 26-08-2006, 04:26 PM
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Originally Posted by DazC
Originally Posted by Christian and Beccy
Originally Posted by DazC
Primary Designs. Ł1.4k in Inconel.


I just couldn't bring myself to pay that kind of money for a manifold. If only there were a proper level of demand, I could sort something cheaper. But there really isn't enough demand.
LOL!! I was expecting some kind of reply from Ginge actually!!!

To be fair, inconel isn't the cheapest material to make one out of, but that only knocks off about Ł450!!
I aren't doubting the quality of their work. I was one of the first people to see Nicks manifold and the quality is very good, but when we fit 200sx manifolds that are bought from as little as Ł150, almost 10 times that is a little hard to swallow!

Also, I (and no doubt others) aren't really up for relocating the turbo. That has its other associated problems (Air filter limitation, Clutch/Brake component over-heating, exhaust fabrication etc etc).

I personally am most tempted by Hansens manifold at the moment and if I could buy one and just bolt it on, job done, then I may very well be tempted. Even if it needed slight fettling, I don't mind that.
Old 26-08-2006, 04:28 PM
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What about one of these? Might bring the turbo in closer? (and potentially melt the crank sensor )

You can have the turbo above or below the manifold... I believe this is what Austen uses on his Westfield, could be wrong though!



Old 27-08-2006, 12:47 AM
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Might be worth having a word with Ollie or Karl at NMS.
Old 27-08-2006, 08:26 AM
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Speak to Hansen or Ian Howell. I should imagine if you wanted a non-coated custom manifold it would be around Ł4-500, coated up to Ł600.

Unless you are looking at relocation for a specific reason it's generally easier (and cheaper!) to move your rad/intercooler further forward...there's always a way. If you relocate the turbo there's always other issues i.e. boiling brake fluid!

Speak to them though if it were me

Dave
Old 27-08-2006, 09:18 AM
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www.simpsonraceexhausts.com Ł850

Old 27-08-2006, 07:51 PM
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these are the ones i make for jamsport first the mods :

1 you need to get a 2wd exhaust house and modified your down pipe
to take the 2wd exhaust house
2 then you need to get wategate mounting modified
3 you also need cut down the oil return pipe
4 and as there no room for the crossover pipe you also need to modified the piping

Old 27-08-2006, 10:02 PM
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Originally Posted by Hansenturbo
these are the ones i make for jamsport first the mods :

1 you need to get a 2wd exhaust house and modified your down pipe
to take the 2wd exhaust house
2 then you need to get wategate mounting modified
3 you also need cut down the oil return pipe
4 and as there no room for the crossover pipe you also need to modified the piping

1. How close is the turbine outlet to the original position? I already have a custom downpipe, would that fit or would it need further alterations?
2. Altering the Actuator mount is no worries.
3. Ditto.
4. I already have altered intake pipework, which is not in the way.

Sounds good!! I just need to raise the money now!!
Old 27-08-2006, 10:04 PM
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Incidentally, is there anyone that has been running one of these manifolds for a while? How are they standing the test of time regarding cracking? That's not a dig, I know that tubular manifolds are prone to it, just wondered how yours are doing?
Old 27-08-2006, 10:58 PM
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Ive had my AVA tubular manifold on the car since March 2003 and ive never had any problems with it
Old 27-08-2006, 11:08 PM
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I took these pics at National day









Old 27-08-2006, 11:28 PM
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Originally Posted by Hansenturbo
these are the ones i make for jamsport first the mods :

1 you need to get a 2wd exhaust house and modified your down pipe
to take the 2wd exhaust house
2 then you need to get wategate mounting modified
3 you also need cut down the oil return pipe
4 and as there no room for the crossover pipe you also need to modified the piping

doesnt the focus aport manifold look like that?
Old 28-08-2006, 03:37 AM
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Originally Posted by Christian and Beccy
Incidentally, is there anyone that has been running one of these manifolds for a while? How are they standing the test of time regarding cracking? That's not a dig, I know that tubular manifolds are prone to it, just wondered how yours are doing?
mines hard a hard life and so far no problems

heres a photo of it while its being mapped 2+bar and 7.2k

Old 28-08-2006, 08:02 AM
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Originally Posted by Hansenturbo
these are the ones i make for jamsport first the mods :

1 you need to get a 2wd exhaust house and modified your down pipe
to take the 2wd exhaust house
2 then you need to get wategate mounting modified
3 you also need cut down the oil return pipe
4 and as there no room for the crossover pipe you also need to modified the piping

That looks like M K's that he fitted in his XR2
Old 28-08-2006, 11:53 AM
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Originally Posted by reality
What about one of these? Might bring the turbo in closer? (and potentially melt the crank sensor )

You can have the turbo above or below the manifold... I believe this is what Austen uses on his Westfield, could be wrong though!



I use this on mine at the moment

Works well with the external gate setup

Its similar in design to a cosworth 4wd manifold so should cope with over 400bhp esp with the external gate on there now.

Covered about 5000 miles now with no problems at all

Quality peice of kit



It is for sale however as I'm going to a tubular and a bigger turbo to crack the 500 mark
Old 29-08-2006, 02:05 PM
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Christian and Beccy the manifold is made to sit close to standart so your downpipe should be fine as for cracking i have had no problems yet and as you can see stu is giving hes a hard time

GARETH T i got my idea from a us made manifold for a honda turbo engine but i know it looks like a focus rs one m8

Brookesy it is m8
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