Ford Sierra/Sapphire/RS500 Cosworth This forum is for discussion of all things pertaining to the Ford Sierra Cosworth.

Saph cosworth 4x4 clutch cable

Thread Tools
 
Search this Thread
 
Old Feb 18, 2018 | 05:29 PM
  #1  
Glenn_'s Avatar
Glenn_
Thread Starter
Glennvestite
15 Year Member
Liked
Loved
Community Favorite
iTrader: (1)
 
Joined: Jul 2006
Posts: 62,772
Likes: 1,050
From: Darlington county durham
Default Saph cosworth 4x4 clutch cable

Hi people.

What is the correct routing/fitting of the clutch cable. At the mo mine comes through the bulk head then it goes down to the steering rack and is secured to the rack then it goes round the engine and to the box.

How were they routed from standard??
Reply
Old Feb 19, 2018 | 12:17 PM
  #2  
martysmartie's Avatar
martysmartie
PassionFord Post Whore!!
iTrader: (1)
 
Joined: Dec 2007
Posts: 8,460
Likes: 103
Default

Mine (2WD) isn't fixed to the rack.

I fitted a replacement and the aftermarket ones have a 'protective' sleeve, this was between the sump and the cross member and it chaffed through the metal PS pipe.

I since repositioned the sleeve.

Martin
Reply
Old Feb 19, 2018 | 02:17 PM
  #3  
Glenn_'s Avatar
Glenn_
Thread Starter
Glennvestite
15 Year Member
Liked
Loved
Community Favorite
iTrader: (1)
 
Joined: Jul 2006
Posts: 62,772
Likes: 1,050
From: Darlington county durham
Default

Thanks for that. I wonder of 4x4s are the same. There's a gap between the sump and the cross member/sub frame.
Reply
Old Feb 22, 2018 | 09:18 PM
  #4  
4x4kiwi's Avatar
4x4kiwi
Regular Contributor
15 Year Member
 
Joined: Oct 2007
Posts: 307
Likes: 15
From: Auckland New Zealand
Default

Hi Glenn

Cant easily get under to take any photos (tried holding the camera under car and randomly taking photo) but mine comes through the firewall, feeds down between the brake master cylinder and the turbo heat shield, then does a big loop forward where it is zip tied in two places to the cross pipe under the radiator fans (think it may be a heater pipe or something but it is well forward of the steering rack) It then passes inside the engine mount and straight to the hole through the bell housing. I am wondering if yours is a shorter cable (2wd???) as I don't think I would be able to get mine to loop around and attach to the steering rack.
David
Attached Thumbnails Saph cosworth 4x4 clutch cable-cable1.jpg   Saph cosworth 4x4 clutch cable-cable2.jpg   Saph cosworth 4x4 clutch cable-cable3.jpg   Saph cosworth 4x4 clutch cable-cable4.jpg  

Last edited by 4x4kiwi; Feb 22, 2018 at 09:19 PM.
Reply
Old Feb 25, 2018 | 06:30 PM
  #5  
Glenn_'s Avatar
Glenn_
Thread Starter
Glennvestite
15 Year Member
Liked
Loved
Community Favorite
iTrader: (1)
 
Joined: Jul 2006
Posts: 62,772
Likes: 1,050
From: Darlington county durham
Default

Thanks for th pics. I think I'm just gonna cable the it back onto the pas pipe again.
Reply
Old Feb 25, 2018 | 09:51 PM
  #6  
dojj's Avatar
dojj
Resident Wrestling Legend
20 Year Member
Liked
Loved
Community Favorite
iTrader: (3)
 
Joined: May 2003
Posts: 50,018
Likes: 259
From: Little India
Default

the 4wd version is about 9 foot long mate, it comes out, goes all the wy to the front of the car and then around back underneath again

it's to avoid the heat from the turbo buckling the metal sheathing and collapsing the cable cover

not sure about exactly where the routing goes, but it's that long to avoid the kinks
Reply
Old Feb 28, 2018 | 01:44 PM
  #7  
Glenn_'s Avatar
Glenn_
Thread Starter
Glennvestite
15 Year Member
Liked
Loved
Community Favorite
iTrader: (1)
 
Joined: Jul 2006
Posts: 62,772
Likes: 1,050
From: Darlington county durham
Default

Yeh there a bloody long cable lol. I've just cable tied it back onto the pas pipe.
Reply
Old Mar 7, 2018 | 07:11 PM
  #8  
Cossy Mike's Avatar
Cossy Mike
PassionFord Post Whore!!
iTrader: (4)
 
Joined: Aug 2007
Posts: 4,136
Likes: 60
From: Tyne and Wear
Default

Originally Posted by Glenn_
Thanks for th pics. I think I'm just gonna cable the it back onto the pas pipe again.
Thats were mine is
Reply
Old Mar 7, 2018 | 07:13 PM
  #9  
Cossy Mike's Avatar
Cossy Mike
PassionFord Post Whore!!
iTrader: (4)
 
Joined: Aug 2007
Posts: 4,136
Likes: 60
From: Tyne and Wear
Default

That's where mine is
Attached Thumbnails Saph cosworth 4x4 clutch cable-img_2724.jpg  
Reply
Old Mar 7, 2018 | 07:17 PM
  #10  
Glenn_'s Avatar
Glenn_
Thread Starter
Glennvestite
15 Year Member
Liked
Loved
Community Favorite
iTrader: (1)
 
Joined: Jul 2006
Posts: 62,772
Likes: 1,050
From: Darlington county durham
Default

That's how I've sercured my cable now.
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
steventoon
Ford Sierra/Sapphire/RS500 Cosworth
10
Mar 25, 2011 04:13 PM
steventoon
Technical help Q & A
2
Mar 22, 2011 04:09 PM
Psycho Warren
Technical help Q & A
9
Jul 19, 2008 07:35 AM
KSA-Cossie
General Car Related Discussion.
9
Nov 20, 2006 09:20 PM
robertlondon
Technical help Q & A
1
Jul 18, 2006 06:55 PM




All times are GMT. The time now is 09:13 AM.