Technical help Q & A Got A technical problem with you car? Keep it in here where the techies hang out and we will try to solve it for you!!

Cosworth ecu question

Thread Tools
 
Search this Thread
 
Old 08-03-2018, 08:05 PM
  #1  
john v
I'm Finding My Feet Here Now
Thread Starter
 
john v's Avatar
 
Join Date: Jul 2011
Location: carshalton
Posts: 114
Received 2 Likes on 2 Posts
Default Cosworth ecu question

Hi, I have a mk2 escort running a cossie Motor, I’m in the process of buying an msd chip but before I order I want to check which ecu I have, I’m assuming it’s an L6 but how can I confirm this, is there a visable way to tell the difference between an L6 and an L1 I can’t imagine its an L8,
Any help would be very much appreciated,
Many thanks
John
Old 08-03-2018, 08:35 PM
  #2  
Mad_Mat
New Owner
 
Mad_Mat's Avatar
 
Join Date: Jun 2013
Location: Herts Beds Bucks
Posts: 734
Received 93 Likes on 90 Posts
Default

everything you need is here http://www.bigturbo.co.uk/main1.htm
Old 08-03-2018, 09:18 PM
  #3  
costina
Live long and prosper!!
iTrader: (1)
 
costina's Avatar
 
Join Date: Aug 2005
Location: area 51
Posts: 9,158
Received 371 Likes on 346 Posts
Default

Make sure you know your spec of turbo and any other mods intercooler Intake manifold exhaust manifold everything.

many people cam fail at this point and end up with a car that don't perform that well.
Old 09-03-2018, 08:47 AM
  #4  
Caddyshack
10K+ Poster!!

 
Caddyshack's Avatar
 
Join Date: Mar 2013
Location: Guildford
Posts: 10,841
Received 1,031 Likes on 944 Posts
Default

I think you would be better off getting the car to them for a live map as it will be bespoke to the car. You can get the car delivered if you dont want to drive it there.
Old 09-03-2018, 12:12 PM
  #5  
costina
Live long and prosper!!
iTrader: (1)
 
costina's Avatar
 
Join Date: Aug 2005
Location: area 51
Posts: 9,158
Received 371 Likes on 346 Posts
Default

Originally Posted by Caddyshack
I think you would be better off getting the car to them for a live map as it will be bespoke to the car. You can get the car delivered if you dont want to drive it there.
Really depends what spec. I have run many Msd chips with no issues at all and they have all exceeded there power figure quoted.
So by my estimation transport and live map that is 1k gone.
I guess it comes down to cost and if you are able to set the car up correctly yourself.

Paul

Last edited by costina; 09-03-2018 at 12:13 PM.
Old 09-03-2018, 12:45 PM
  #6  
Stu @ M Developments
PassionFords Creator



iTrader: (12)
 
Stu @ M Developments's Avatar
 
Join Date: May 2003
Location: Blackpool, UK Destination: Rev limiter
Posts: 28,824
Received 95 Likes on 76 Posts
Default

Hi John,
A quick image of the ECU internals on here and most people will tell you what you have.
The case can be changed, so we need to see internals really. Although a small yellow CO screw will confirm a L1.

From there, everything you need to spec up a mail order cal can be found in this questionaire: (This is L8. there is a L1/6/P8 one too)

https://shop.motorsport-developments...-ecu-421-p.asp
Old 09-03-2018, 04:00 PM
  #7  
Caddyshack
10K+ Poster!!

 
Caddyshack's Avatar
 
Join Date: Mar 2013
Location: Guildford
Posts: 10,841
Received 1,031 Likes on 944 Posts
Default

Stu, do you tend to see much difference with a live map compared to a generic chip where the car has different inlet, exhaust and intercooler etc?
Old 09-03-2018, 05:25 PM
  #8  
john v
I'm Finding My Feet Here Now
Thread Starter
 
john v's Avatar
 
Join Date: Jul 2011
Location: carshalton
Posts: 114
Received 2 Likes on 2 Posts
Default

Thank you so much everyone for all your help and advice, I’ll take it out tomorrow and have a look, I’ll remove the cover and get a picture up as well,
The engine’s only running 803’s with 3 bar map sensor, t34.48, big intercooler but it’s Plenty enough for a mk2 Escort,
I’ve also got a 2wd sapphire Cosworth with the same set up and bought an msd 340 chip at the 2016, fitted it and took it to a place called sanspeed, they set it up on their rolling road with 21psi and both them and i was very happy with the results, so that’s what I want to do with the mk2,
Thanks again
Kind regards
John
Old 09-03-2018, 06:29 PM
  #9  
costina
Live long and prosper!!
iTrader: (1)
 
costina's Avatar
 
Join Date: Aug 2005
Location: area 51
Posts: 9,158
Received 371 Likes on 346 Posts
Default

That will be more than enough in a mk2. Done a few 803 conversions all on T34/48 most I have seen is 360bhp also had 332bhp on mine with 109k on the clock.
Done a mates and he had 347bhp.

I have a msd chip and coilpack conversion etc etc on a T34/48 stage 2 turbo with cutback blades on 55lb black making 421bhp and 418lbft.
Old 12-03-2018, 11:07 AM
  #10  
Stu @ M Developments
PassionFords Creator



iTrader: (12)
 
Stu @ M Developments's Avatar
 
Join Date: May 2003
Location: Blackpool, UK Destination: Rev limiter
Posts: 28,824
Received 95 Likes on 76 Posts
Default

Originally Posted by Caddyshack
Stu, do you tend to see much difference with a live map compared to a generic chip where the car has different inlet, exhaust and intercooler etc?
Yes mate,
Big differences in a great many cases.

It all depends how close what you told us you had, resembles reality.
If your spec is exactly what you thought it was, and you have it all setup just how I want it to be done, the cal will be as good as it can get safely via mail order.
We have operated this way for 20yrs with very very few issues.

You have to remember that an off the shelf calibration for a speed density ECU has a whole bunch of compromises built into it to take into account that the customer, generally, has no way to check AFR and probably won't even bother with a boost gauge and just turn it up until it feels fast. (Yes - I hear that all the time)

The problem is, so many YB's are NOT quite what the owner thinks they are... So as default, a mail order cal is a little richer than optimum, has a little less spark than optimum and has breakpoints that allow the customer to mess about with his boost a bit without blowing the thing to bits.

With regards wierd mods...
Exhaust and intercoolers arent making huge differences to the calibration, but inlets and throttle bodies certainly do, usually, the best gains are in the stat, run and driveability ranges as the plenums completely screw up the gas speed and the manifold depression. (Normally for the worse)

But its not just that, its spec changes you didn't know you had, low compression, light head porting, cams, cam timing, cam lobe wear, fuel pressure. Literally, everything has an effect on these old speed density ECU's as they are absolutely dumb.

They know only temperature and pressure - they have no concept of flow. They "think" a standard head, cams and intake with a T3 is exactly the same as a huge ported head, BD16s and a GTX35. Unless we tell them we need more fuel at 1bar boost (Like 400bhp worth), they will still supply the fuel for 260BHP.


Every little thing that affects airflow, affects the calibrations suitability and ultimately, the vehicles driveability and throttle response. So dialling it in live until we stop making tractive effort and our AFR is right where we would like it can bring big improvements to some calibrations that, on paper "should" have been fine mail order.

Also, the mail order calibrations are 13x16 fuel maps and 8x16 spark tables as per Weber standards. Our latest firmware we use for all our live maps are 16x16 fuel and 11x16 spark with improved idle control strategy in the firmware that is FAR better than the old one and "usually" eliminates cold idle hunting completely which is a big plus for most owners.

As with all things, a lot of this is just an evolution of a system. As time goes on things get refined and ultimately, passed down to the customer.

As you will see from this absolutely pornographic movie, the AFR on these old 1980s Weber systems can be every bit as perfect as a standalone unit if the time is taken to live map them properly. Got to love this MK1... and I am generally not an Old Schol fan, but this car is something else!


Last edited by Stu @ M Developments; 12-03-2018 at 02:22 PM.
Old 12-03-2018, 01:16 PM
  #11  
costina
Live long and prosper!!
iTrader: (1)
 
costina's Avatar
 
Join Date: Aug 2005
Location: area 51
Posts: 9,158
Received 371 Likes on 346 Posts
Default

Wow that is nice.

Paul
Old 12-03-2018, 01:54 PM
  #12  
martysmartie
PassionFord Post Whore!!
iTrader: (1)
 
martysmartie's Avatar
 
Join Date: Dec 2007
Posts: 8,460
Received 102 Likes on 100 Posts
Default

Originally Posted by Stu @ M Developments
Yes mate,
Big differences in a great many cases.

It all depends how close what you told us you had, resembles reality.
If your spec is exactly what you thought it was, and you have it all setup just how I want it to be done, the cal will be as good as it can get safely via mail order.
We have operated this way for 20yrs with very very few issues.

You have to remember that an off the shelf calibration for a speed density ECU has a whole bunch of compromises built into it to take into account that the customer, generally, has no way to check AFR and probably won't even bother with a boost gauge and just turn it up until it feels fast. (Yes - I hear that all the time)

The problem is, so many YB's are NOT quite what the owner thinks they are... So as default, a mail order cal is a little richer than optimum, has a little less spark than optimum and has breakpoints that allow the customer to mess about with his boost a bit without blowing the thing to bits.

With regards wierd mods...
Exhaust and intercoolers arent making huge differences to the calibration, but inlets and throttle bodies certainly do, usually, the best gains are in the stat, run and driveability ranges as the plenums completely screw up the gas speed and the manifold depression. (Normally for the worse)

But its not just that, its spec changes you didn't know you had, low compression, light head porting, cams, cam timing, cam lobe wear, fuel pressure. Literally, everything has an effect on these old speed density ECU's as they are absolutely dumb.

They know only temperature and pressure - they have no concept of flow. They "think" a standard head, cams and intake with a T3 is exactly the same as a huge ported head, BD16s and a GTX35. Unless we tell them we need more fuel at 1bar boost (Like 400bhp worth), they will still supply the fuel for 260BHP.

Every little thing that affects airflow, affects the calibrations suitability and ultimately, the vehicles driveability and throttle response.

Also, the mail order calibrations are 13x16 fuel maps and 8x16 spark tables as per Weber standards. Our latest firmware we use for all our live maps are 16x16 fuel and 11x16 spark with improved idle control strategy in the firmware that is FAR better than the old one and "usually" eliminates cold idle hunting completely which is a big plus for most owners.

As with all things, a lot of this is just an evolution of a system. As time goes on things get refined and ultimately, passed down to the customer.

As you will see from this pornographic movie... The AFR on these old 1980s Weber systems can be every bit as perfect as a standalone unit if the time is taken to live map them properly.
Great post as always, I have heard that idle strategy is challenging on the early ECU's due to the reason you mention and on the P8 it improved?

Mine has always hunted from cold and I have always believed the ISCV to be faulty.

Years ago you quoted for an EPROM, but I decided against it on this premise.

Martin

Last edited by martysmartie; 12-03-2018 at 01:55 PM.
Old 12-03-2018, 02:24 PM
  #13  
Stu @ M Developments
PassionFords Creator



iTrader: (12)
 
Stu @ M Developments's Avatar
 
Join Date: May 2003
Location: Blackpool, UK Destination: Rev limiter
Posts: 28,824
Received 95 Likes on 76 Posts
Default

Originally Posted by martysmartie
Great post as always, I have heard that idle strategy is challenging on the early ECU's due to the reason you mention and on the P8 it improved?

Mine has always hunted from cold and I have always believed the ISCV to be faulty.

Years ago you quoted for an EPROM, but I decided against it on this premise.

Martin
The P8 has far better control indeed, and to be fair, is so much better at most stuff that it cant really be compared to the L series bar its a Weber and its speed density.
Old 12-03-2018, 03:41 PM
  #14  
costina
Live long and prosper!!
iTrader: (1)
 
costina's Avatar
 
Join Date: Aug 2005
Location: area 51
Posts: 9,158
Received 371 Likes on 346 Posts
Default

I like the fact the P8 has the test function when using the iaw software.

Stu I will bring my P8 up with me for a little tweek to get me running on the 8th May 👍
Old 12-03-2018, 06:28 PM
  #15  
Mad_Mat
New Owner
 
Mad_Mat's Avatar
 
Join Date: Jun 2013
Location: Herts Beds Bucks
Posts: 734
Received 93 Likes on 90 Posts
Default

Originally Posted by Stu @ M Developments
The P8 has far better control indeed, and to be fair, is so much better at most stuff that it cant really be compared to the L series bar its a Weber and its speed density.

I should have done more research before getting my L8 and held out for a P8 instead.
Old 12-03-2018, 06:34 PM
  #16  
Stu @ M Developments
PassionFords Creator



iTrader: (12)
 
Stu @ M Developments's Avatar
 
Join Date: May 2003
Location: Blackpool, UK Destination: Rev limiter
Posts: 28,824
Received 95 Likes on 76 Posts
Default

Originally Posted by Mad_Mat
I should have done more research before getting my L8 and held out for a P8 instead.
Dont get me wrong, there is nothing wrong with L8 mate. And the P8 is far more likely to drop dead if that makes you feel any better. LOL
Old 12-03-2018, 07:25 PM
  #17  
Caddyshack
10K+ Poster!!

 
Caddyshack's Avatar
 
Join Date: Mar 2013
Location: Guildford
Posts: 10,841
Received 1,031 Likes on 944 Posts
Default

Thanks for the full reply, Stu. Really appreciate it and you explained it all really well.
Old 12-03-2018, 09:44 PM
  #18  
Ridgey
PassionFord Post Whore!!
iTrader: (5)
 
Ridgey's Avatar
 
Join Date: Jul 2005
Location: Warrington
Posts: 4,380
Received 134 Likes on 120 Posts
Default

Originally Posted by Mad_Mat
I should have done more research before getting my L8 and held out for a P8 instead.
I have a P8 for sale
Old 13-03-2018, 09:23 AM
  #19  
Stu @ M Developments
PassionFords Creator



iTrader: (12)
 
Stu @ M Developments's Avatar
 
Join Date: May 2003
Location: Blackpool, UK Destination: Rev limiter
Posts: 28,824
Received 95 Likes on 76 Posts
Default

Originally Posted by Caddyshack
Thanks for the full reply, Stu. Really appreciate it and you explained it all really well.
Anytime mate.
I have a little more time on my hands now I have a new workshop manager in charge of the other unit. I quite miss a little time on here chatting technical from time to time, to be honest.
Old 13-03-2018, 01:09 PM
  #20  
Ridgey
PassionFord Post Whore!!
iTrader: (5)
 
Ridgey's Avatar
 
Join Date: Jul 2005
Location: Warrington
Posts: 4,380
Received 134 Likes on 120 Posts
Default

Keep it up then Stu
Old 24-03-2018, 05:01 PM
  #21  
john v
I'm Finding My Feet Here Now
Thread Starter
 
john v's Avatar
 
Join Date: Jul 2011
Location: carshalton
Posts: 114
Received 2 Likes on 2 Posts
Default

Finally got around to checking and it is an L6 so thanks again for all your help, it’s such a good site with such knowledgeable friendly people, I’ll order a new chip now Stu,
Kind regards
John
Old 26-03-2018, 04:00 PM
  #22  
Stu @ M Developments
PassionFords Creator



iTrader: (12)
 
Stu @ M Developments's Avatar
 
Join Date: May 2003
Location: Blackpool, UK Destination: Rev limiter
Posts: 28,824
Received 95 Likes on 76 Posts
Default

Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
delbee1
Ford Escort RS Cosworth
11
07-11-2014 06:30 PM
rickbartlett
Ford RS Turbo Parts for Sale
2
27-04-2011 11:00 AM
daxman
Ford Sierra/Sapphire/RS500 Cosworth
5
27-03-2009 05:18 PM
Orange Peel
Technical help Q & A
3
26-01-2006 10:11 AM



Quick Reply: Cosworth ecu question



All times are GMT. The time now is 07:22 AM.