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Escos misfire on boost. Update 8/06/12, it's still there!

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Old 31-05-2012, 02:23 PM
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Nick.W
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Default Escos misfire on boost. Update 8/06/12, it's still there!

Hi guys I'm after some guidance as to what else to check on my Escort Cosworth since it has developed a misfire on boost. It is big turbo converted using a L8 Ecu and MSD chip.

So far I have replaced the coil to GrpA, replaced the sensor kit from Matt Lewis excluding crank sensor. I have also replaced the rotor arm,dizzy cap, 071 plugs gaped to .6 and i have a set of Motorsport leads on there way from MSD and should be here tomorrow.

The car starts, runs, drives off boost perfectly and will go gradually all the way through the revs with no hesitation or mis. The fault only occurs when hard on boost. Sometimes it seems better than than others. It never disappears completely though and has no relivence as to to weather the car is hot or cold.

A couple of times while the misfire has happened the rev counter jumps slightly but this doesn't happen all the time and the rev counter increases normally.

Any advice would be appreciated as I don't want to drive it untill it is 100 percent

Last edited by Nick.W; 08-06-2012 at 05:19 PM.
Old 31-05-2012, 02:40 PM
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rog
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Multi plugs (3) on the bulkhead in the engine bay mate!
Give the plugs a wiggle or a clean and take it out for a blast, that should fix it, most pepole put in new loom or rip out the connectors and solder the wires together.
Old 31-05-2012, 02:46 PM
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Nick.W
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Originally Posted by rog
Multi plugs (3) on the bulkhead in the engine bay mate!
Give the plugs a wiggle or a clean and take it out for a blast, that should fix it, most pepole put in new loom or rip out the connectors and solder the wires together.
Thanks for the reply, I will give this a go tomorrow, trouble is where it has had the big turbo conversion I don't know if the plugs will be where they are ment to be, I'll find them somehow.
Old 31-05-2012, 03:44 PM
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Are all the sensors gapped correctly
Old 31-05-2012, 03:49 PM
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Originally Posted by Matt Lewis
Are all the sensors gapped correctly
Yes I believe so Matt as one day the car was fine and then it started misfiring and hasn't stopped, so wasn't a gradual deterioration over time. The new phase is gapped to .2. I'll check the cps tmrw.

Last edited by Nick.W; 31-05-2012 at 03:50 PM.
Old 31-05-2012, 03:55 PM
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check the coil voltage with reference to battery voltage and alternator voltage
remove the coil suppressor
Old 31-05-2012, 04:04 PM
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Originally Posted by Turbosystems
check the coil voltage with reference to battery voltage and alternator voltage
remove the coil suppressor
Thanks Tony I will give that a try also
Old 02-06-2012, 02:48 PM
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costina
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Did you rectify your proplem?
Old 02-06-2012, 11:01 PM
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Not as yet, I am waiting to get my ecu and chip back from MSD which should be tues/weds. My existing chip was ancient and of unknown spec so I updated to my spec as par of the course.

My leads have arrived so will be trying them once the ecu arrives as well.

I'll keep the thread updated with progress.

Last edited by Nick.W; 02-06-2012 at 11:02 PM.
Old 08-06-2012, 05:16 PM
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Update

I have now fitted my spanking set of leads from Matt Lewis and a proper chip from MSD tailored to my engine spec.

The misfire is still there

I have noticed as of today when the misfire occurs the rev counter jumps considerably and went right to the end of the rev counter on a couple of occasions. It feels like it is holding back also.

To date I have changed:

MSD Chip
Plugs 071's gapped to .6
Phase sensor
Motorsport leads
Sensor kit from Matt Lewis (excluding crank sensor)
Grp A coil
Dizzy cap
Rotor arm

I'm reconing my next stop is a crank sensor. By reading previous similar threads I am lead to believe this can be a cause Of the rev counter jumping?

Any input welcome!

Last edited by Nick.W; 09-06-2012 at 09:09 PM.
Old 08-06-2012, 05:30 PM
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had this on a m8s sapp 4x4 it went to power engineering and he put an extra earth to the ecu not sure which pins but it cured the problem as your in soton if you have no joy with anything else you could prob pop over and i will get my m8 to pop over and check out his car
Old 08-06-2012, 05:35 PM
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Originally Posted by ballbag42
had this on a m8s sapp 4x4 it went to power engineering and he put an extra earth to the ecu not sure which pins but it cured the problem as your in soton if you have no joy with anything else you could prob pop over and i will get my m8 to pop over and check out his car
Thanks for that very kind offer. I will certainly bear that in mind and may be in touch.
Old 08-06-2012, 06:14 PM
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pins 1 and 19 are the ecu earths to the inlet manifold
we also add an additional one from battery -ve to body
Old 08-06-2012, 06:24 PM
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Originally Posted by Turbosystems
pins 1 and 19 are the ecu earths to the inlet manifold
we also add an additional one from battery -ve to body
Do you think this is the fault rather than CPS Tony?
Old 08-06-2012, 06:38 PM
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My advise is get it to Tonys
Old 08-06-2012, 06:43 PM
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I think you maybe right
Old 08-06-2012, 06:44 PM
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Originally Posted by Nick.W
Do you think this is the fault rather than CPS Tony?
there are many issues that can cause miss fires on an escort cosworth you just have to get some clever fooker to go through them methodically
Old 08-06-2012, 06:45 PM
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Originally Posted by Turbosystems
there are many issues that can cause miss fires on an escort cosworth you just have to get some clever fooker to go through them methodically
Yes you!

Last edited by Nick.W; 08-06-2012 at 10:50 PM.
Old 08-06-2012, 06:46 PM
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Had the exact same fault recently, was a crank sensor issue on mine.
Old 08-06-2012, 07:01 PM
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Originally Posted by Paul_RS
Had the exact same fault recently, was a crank sensor issue on mine.
Did you find that the misfire wasn't half as bad in 1st or 2nd gear?
Old 08-06-2012, 07:12 PM
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I notice you have not yet changed the crank sensor you seem to have bought everything else but this lol
it would have been easier just to read the ecu and ask it nicely what is wrong are we not feeling well today and it would have told you what it thought was wrong
Old 08-06-2012, 07:16 PM
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I had simular on my stage 3 escos msd found it to be crank sensor, wire had broken down.

frank
Old 08-06-2012, 07:27 PM
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the ecu has self diagnostics why don't you just get them read
It does not have keep alive memory
Old 08-06-2012, 07:55 PM
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crank sensor i'd have thought, i have developed a misfire an di think that is leads, since the cps doesn't suddenly drop off.
get it running the self diagnostics.
Old 08-06-2012, 09:12 PM
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Originally Posted by xr2wishy
crank sensor i'd have thought, i have developed a misfire an di think that is leads, since the cps doesn't suddenly drop off.
get it running the self diagnostics.
I will change the CPS as par of the course. I dont hold much confidence in this sorting it though as I have just spoken to Turbosystems Tony and from what I can gather the cps is speed related. My Misfire is Load related.
Old 08-06-2012, 09:44 PM
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Besides the cps,fuel filter maybe different plugs Ik's say.Maybe this http://shop.motorsport-developments....kit-1051-p.asp
What about the crank pulley,is that in good order.Cant think of anything else,you have already changed it all !.Give it to Tony

Last edited by Rax; 08-06-2012 at 09:47 PM.
Old 08-06-2012, 09:52 PM
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Thanks for the input and link. I think it may have to go to Tony. I'm almost at a dead loss with it.
Old 08-06-2012, 09:56 PM
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At least it will come back sorted good luck with it
Old 08-06-2012, 10:00 PM
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Originally Posted by Rax
At least it will come back sorted good luck with it
Cheers mate.
Old 08-06-2012, 10:07 PM
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Originally Posted by Nick.W
I will change the CPS as par of the course. I dont hold much confidence in this sorting it though as I have just spoken to Turbosystems Tony and from what I can gather the cps is speed related. My Misfire is Load related.
Is your brain fried now
Old 08-06-2012, 10:17 PM
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Originally Posted by Turbosystems
Is your brain fried now
Yes it's smouldering

I can see me just loading it up on a trailor and leaving it with you for a week. I'll be in touch.

Last edited by Nick.W; 08-06-2012 at 10:40 PM.
Old 08-06-2012, 10:39 PM
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Originally Posted by Nick.W
Yes it's smouldering

I can see me just loading it up on a trailor and leaving it with you for a week. I'll be in touch!
I could probably fix it while you wait you can then pay me and fook off











home
Old 08-06-2012, 10:45 PM
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Originally Posted by Turbosystems
I could probably fix it while you wait you can then pay me and fook off











home
Nothing quite like service with a smile!

Last edited by Nick.W; 08-06-2012 at 10:54 PM.
Old 09-06-2012, 01:58 PM
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Crank sensor changed and gapped to .8. Misfire still there!!
Old 09-06-2012, 02:28 PM
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Uncle Tony will sort it bud
Old 09-06-2012, 02:38 PM
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Yep I think tone is my next port of call.
Old 09-06-2012, 07:39 PM
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Nick i feel your pain my mates car has the same problem gets to 4k hesistates the goes thats on a P8(mine) fit his L8 and it won't rev past 4k all sensors are new also.

And get this it even bloody starts and runs WITHOUT the phase connected its bloody christine its going to start playing old 80's tunes next.

Paul
Old 09-06-2012, 08:06 PM
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the l8 can start without the phase sensor it monitors battery voltage when cranking
it will after a while decide it can no longer compute correctly and shut down
The p8 is even smarter and has both limp home and error mask which can make it almost impossible to fix
The p8 has real time data stream as std which is ace
Old 09-06-2012, 08:57 PM
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Originally Posted by Turbosystems
the l8 can start without the phase sensor it monitors battery voltage when cranking
it will after a while decide it can no longer compute correctly and shut down
The p8 is even smarter and has both limp home and error mask which can make it almost impossible to fix
The p8 has real time data stream as std which is ace
Im getting the iaw monitor soon so hopefully it will all become clear..

Tony mine is on coilpack and won't start without phase and dies when unplugged its that just how that system works?

Cheers

Paul
Old 09-06-2012, 09:07 PM
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Originally Posted by costina
Nick i feel your pain my mates car has the same problem gets to 4k hesistates the goes thats on a P8(mine) fit his L8 and it won't rev past 4k all sensors are new also.

And get this it even bloody starts and runs WITHOUT the phase connected its bloody christine its going to start playing old 80's tunes next.

Paul
I no mate. Old fords eh, who would have em?

I hope your mate gets the right result in the very near future!


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