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Mk2 Fiesta ST 170

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Old Jun 21, 2018 | 09:00 AM
  #41  
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Top marks This ill be following.

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Old Jun 22, 2018 | 05:42 PM
  #42  
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Calliper bracket made today. Looks professional to me.
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Old Jun 22, 2018 | 06:31 PM
  #43  
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Tight
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Old Jun 22, 2018 | 06:52 PM
  #44  
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Lovely work .
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Old Jun 25, 2018 | 09:14 PM
  #45  
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Mondeo master cylinder and servo fitted
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Old Jun 27, 2018 | 02:44 PM
  #46  
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Look awesome. Subscribed ��
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Old Jun 29, 2018 | 07:11 PM
  #47  
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After
Before
Still removing waxoyl but absolutely no rust
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Old Jul 11, 2018 | 08:38 PM
  #48  
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Some good progress lately, Gearbox man took longer than he said and the fly wheel turned out to be for a mt75 box that he only discovered at clutch fitting time but the company changed it.
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Old Aug 4, 2018 | 09:13 AM
  #49  
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Engine now starting of the key. Exhaust manifold is the next problem.
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Old Aug 4, 2018 | 01:35 PM
  #50  
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Calipers finished now
Mk1 Mondeo servo and master cylinder all bleed
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Old Aug 15, 2018 | 08:06 PM
  #51  
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Focus 4-1 manifold now fits after a bit of a nip and tuck. Just needs the XR2 system cabodgitated to fit. Plan is a Mot next Friday all being well
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Old Aug 15, 2018 | 09:38 PM
  #52  
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Love this build mate .. top work.
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Old Aug 16, 2018 | 10:23 AM
  #53  
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Very cool.
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Old Aug 18, 2018 | 09:23 AM
  #54  
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Good stuff
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Old Aug 22, 2018 | 07:44 PM
  #55  
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It goes.
Had a run up the street tonight a few issues to sort.
Bonnet hits the VVT solenoid
It’s not overly keen on starting from cold but starts perfect after first start. Any clues as what to do??
Throttle travel is small.
And brakes probably need another bleed
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Old Aug 23, 2018 | 09:03 PM
  #56  
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Check fuel pressure or try priming the pump 3 times before starting.
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Old Aug 25, 2018 | 06:16 PM
  #57  
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Got it mot’d today with no advisories


. Tester described it as a brand new car. Still having starting issues from cold but suspect the pump. Done a rolling test from 2nd gear against my S2 and it goes really well.
Son no1 described it as savage. lol
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Old Aug 31, 2018 | 03:30 PM
  #58  
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Had a problem with the front brakes locking on. Obviously suspect the master cylinder but its a brand new one fitted. It worked for a while before the fault. Could it be plumbed up wrong causing this after use?
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Old Aug 31, 2018 | 04:54 PM
  #59  
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I’ve had this with a new slave, fluid leaking behind the seals and stopping it returning.
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Old Aug 31, 2018 | 05:41 PM
  #60  
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Happen all the time or just once it gets some heat into the system?
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Old Aug 31, 2018 | 06:11 PM
  #61  
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It’s happened twice now. No heat involved.
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Old Aug 31, 2018 | 06:25 PM
  #62  
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Give the pedal a little more free play.
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Old Aug 31, 2018 | 07:05 PM
  #63  
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Yes I think that could help. There is a bit of cabodgitation to get the angle correct with the Mondeo ms and the Fiesta bracket and I think that will be the cause.
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Old Aug 31, 2018 | 07:16 PM
  #64  
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All brake systems expand with use sometime heat causes it other times it's just general use.

Aim for about 5mm free play and increase or decrease as required.
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Old Aug 31, 2018 | 08:57 PM
  #65  
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Originally Posted by boost monster
Thanks for the positive comments it certainly gets plenty attention when it's out and about
Here's the plan
This is the fourth engine that has been bought to go in it so hopefully this time.
The 2.0L Alda block is a pretty nice motor.
I’ve just put a new head on mine. As the cambelt shed a load of teeth. Has always started first time. Even after renovating the Inlet components.
When setup properly runs really sweet.

If your putting this into your Fiesta. You will end up with a fantastic car.

Well done
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Old Sep 4, 2018 | 01:52 PM
  #66  
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Well the brakes have not broke again but he has tools in the car to do diagnose the problem if it happens again and has done the sensible thing of..... buying an other box from Motorsport Electronics to control the VVT. They claim up to a 40lbf of torque with it fitted.
We think the engine has has the mod to the timing on the exhaust cam. Is there any easy way to tell? It doesn’t have a vernier.


VVT controller from Motorsport Eletronics.
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Old Sep 4, 2018 | 02:38 PM
  #67  
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Interested how that works.
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Old Sep 4, 2018 | 06:06 PM
  #68  
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If it’s still got the original cam pulleys on it’s just a case of slackening of the bolts and re doing the timing.

have a read before you do, I can’t remeber what direction you move the inlet pulley to set it.
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Old Sep 21, 2018 | 10:56 PM
  #69  
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Well the fitting of the VVT controller didn’t go well. The nodiz ignition ecu got fried due to a wiring anomaly! Should be good for take 2 next week.
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Old Oct 26, 2018 | 01:34 PM
  #70  
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Little update. Got a new nodiz ecu and it was back up and running but still without the VVT Then he started to have clutch problems for a few day until eventually no drive at all so it was put away for the winter.
Yesterday he removed the box an the plastic release bearing locating pins had broken he thinks causing the bearing to jam. Still not investigated the brake issue.

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Old Nov 8, 2018 | 08:50 PM
  #71  
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Now undergoing a underneath clean up.
The regularl waxoyl for the last 6 years seems to have done a good job.

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Old Jan 7, 2019 | 11:03 AM
  #72  
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Battery tray removed and gearbox back in with new Helix Clutch after the plastic release bearing on the previous one failed.

All waxoyl removed from front arches and a little freshen up.
Good progress over the holidays
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Old Jan 7, 2019 | 12:27 PM
  #73  
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Looking good mate, car looks very clean and rust free
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Old Jan 7, 2019 | 01:17 PM
  #74  
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Love this car. Nice work!
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Old Mar 4, 2019 | 09:19 AM
  #75  
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Good progress and also on schedule for April. New trumpets battery in the boot and discreet shift lights


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Old Mar 4, 2019 | 11:51 AM
  #76  
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Sorry to read of the problems you've come across .. top work as per mate.
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Old Mar 5, 2019 | 02:04 AM
  #77  
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Originally Posted by Rsmat
Sorry to read of the problems you've come across .. top work as per mate.
You know from your own experiences that things don’t always go to plan but it’s going well at the moment.
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Old Mar 5, 2019 | 10:06 AM
  #78  
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This part was also designed and made.
It convert the very small throttle travel of the motor bike carbs to a longer travel for the Fiesta accelerator.
He said it’s the first time he’s used trigonometry for something useful.
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Old Mar 10, 2019 | 03:01 PM
  #79  
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So today’s task was to cut the bonnet to clear the VVT solenoid.
I’d love to say I taught him everything he knows about metal fabrication but it would be a bare faced lie!
still work in progress but getting there.


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Old Mar 10, 2019 | 08:07 PM
  #80  
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So this is where he got to at end of play today.
He wanted to avoid the hacked bashed method of achieving clearance. I think he’s done that.

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