Restorations, Rebuilds & Projects. Restoring her to Concourse? Just getting her running again? Or got a mad project? This is your room.

Mk2 Fiesta ST 170

Thread Tools
 
Search this Thread
 
Old 17-03-2019, 02:37 PM
  #81  
boost monster
I've found that life I needed.. It's HERE!!
Thread Starter
 
boost monster's Avatar
 
Join Date: Apr 2007
Location: fife
Posts: 1,150
Received 130 Likes on 118 Posts
Default

A spray with some rosso red and it looks factory

Old 17-03-2019, 09:57 PM
  #82  
xr2john
Passionford Addict
 
xr2john's Avatar
 
Join Date: Dec 2008
Location: Dundee now but from aberdeen
Posts: 2,274
Received 89 Likes on 88 Posts
Default

Originally Posted by boost monster


Thats a quality job

Im sure I’ll see it about over the summer months 👍
Old 01-06-2019, 05:14 PM
  #83  
boost monster
I've found that life I needed.. It's HERE!!
Thread Starter
 
boost monster's Avatar
 
Join Date: Apr 2007
Location: fife
Posts: 1,150
Received 130 Likes on 118 Posts
Default

AT LAST
Its been a absolute mission the last few months.
The Nodiz ecu was sent back twice for testing before they acknowledged the intermittent fault.
They (Motorsport Electronics) then supplied a wiring loom as they thought his wiring had caused the fault.
Three weeks of head scratching later there loom was wired incorrectly at the ecu connector.
Got it running last Saturday and then crunching going into second gear (rebuilt box with lsd done less than 300 miles)
but the clutch failure and the drive home had killed it.
New second gear synchros this week and finally running today 😁😁😁😁
carbs balanced and going well.
The following 2 users liked this post by boost monster:
Big AL (02-06-2019), STeve (01-06-2019)
Old 09-07-2019, 09:48 PM
  #84  
Gingerfez
Virgin
 
Gingerfez's Avatar
 
Join Date: Jul 2019
Location: Weston-super-Mare
Posts: 1
Likes: 0
Received 0 Likes on 0 Posts
Default

First off, outstanding car you got there! Thinking about an ST170 conversion myself and was just wondering which method you guys used for the alternator and wrong direction water pump rotation?
Old 10-07-2019, 09:49 PM
  #85  
boost monster
I've found that life I needed.. It's HERE!!
Thread Starter
 
boost monster's Avatar
 
Join Date: Apr 2007
Location: fife
Posts: 1,150
Received 130 Likes on 118 Posts
Default

The water pump is fitted with a reverse direction impeller and he now used a alternator from car builder solutions.
Old 12-07-2019, 08:40 AM
  #86  
boost monster
I've found that life I needed.. It's HERE!!
Thread Starter
 
boost monster's Avatar
 
Join Date: Apr 2007
Location: fife
Posts: 1,150
Received 130 Likes on 118 Posts
Default

So a few weeks ago the wheel alignment was done at https://m.facebook.com/andrewlamontmotorsport/
and now it’s putting the power down better..
Then onto https://en-gb.facebook.com/SitechRacing.co.uk/ to check fuelling.
But unfortunately another set back. Then clearance between the engine mount and the timing belt tensioner was not enough and the two touched with catastrophic failure.
New engine is nearly in now with more clearance and a stiffer mount. Hopefully running in a few days.
I have to admire his resilience. When it goes wrong he just gets the tools out and gets on with it. I would go to the pub and sulk.
The following 2 users liked this post by boost monster:
Rsmat (12-07-2019), STeve (12-07-2019)
Old 12-07-2019, 03:52 PM
  #87  
Rsmat
300+

iTrader: (2)
 
Rsmat's Avatar
 
Join Date: May 2004
Location: either at work or on way :)
Posts: 27,259
Received 583 Likes on 516 Posts
Default

Sorry to hear the bad news mate , but well done for cracking on with it .. stunning little build and motor this .
Old 12-07-2019, 04:04 PM
  #88  
STeve
Moderator




iTrader: (11)
 
STeve's Avatar
 
Join Date: Jan 2004
Location: Weymouth
Posts: 46,013
Received 864 Likes on 692 Posts
Default

nice build this all the best with it
Old 12-07-2019, 06:59 PM
  #89  
Glenn_
Glennvestite
iTrader: (1)
 
Glenn_'s Avatar
 
Join Date: Jul 2006
Location: Darlington county durham
Posts: 62,755
Received 1,042 Likes on 996 Posts
Default

Nightmare matey. I hope you get it sorted.
Old 13-07-2019, 03:37 PM
  #90  
boost monster
I've found that life I needed.. It's HERE!!
Thread Starter
 
boost monster's Avatar
 
Join Date: Apr 2007
Location: fife
Posts: 1,150
Received 130 Likes on 118 Posts
Default


The proven exhaust cam mod and new belt before its installed.

Old engine.

New engine. Soo much cleaner inside.
Old 22-07-2019, 10:43 AM
  #91  
Glenn_
Glennvestite
iTrader: (1)
 
Glenn_'s Avatar
 
Join Date: Jul 2006
Location: Darlington county durham
Posts: 62,755
Received 1,042 Likes on 996 Posts
Default

Does the cam pulley defo make difference then??
Old 22-07-2019, 04:21 PM
  #92  
boost monster
I've found that life I needed.. It's HERE!!
Thread Starter
 
boost monster's Avatar
 
Join Date: Apr 2007
Location: fife
Posts: 1,150
Received 130 Likes on 118 Posts
Default

He is convinced it does but he’ll get it back on the dyno and compare graghs allbeit with the previous engine.
It really struggles for grip now in the wet, don’t think the NS2R tyres help but it breaks traction in fourth gear!,
Old 02-08-2019, 11:21 AM
  #93  
boost monster
I've found that life I needed.. It's HERE!!
Thread Starter
 
boost monster's Avatar
 
Join Date: Apr 2007
Location: fife
Posts: 1,150
Received 130 Likes on 118 Posts
Default

So the latest saga was fixed last night.
After getting the engine in and running he dropped the coolant to replace with anti freeze, the next day it was getting hot and the header tank was angry!
This was traced to the water pump impeller that was spinning on the shaft. It has been on and of before and the last time some loctite retainer was added to make sure........
This time it’s got a grub screw into the shaft (not easy as it’s rather hard material) the inside bore of the impeller was centre punched and loctite retainer. The grub screw is in with loctite and is below flush with the sides of the hole caulked over.
Hopefully that’s all the problems out the way and he can continue annoying Fiesta ST 180s!
Old 02-08-2019, 12:56 PM
  #94  
Glenn_
Glennvestite
iTrader: (1)
 
Glenn_'s Avatar
 
Join Date: Jul 2006
Location: Darlington county durham
Posts: 62,755
Received 1,042 Likes on 996 Posts
Default

At least you found the problem. I've heard of water pumps do this a few times now.
Old 05-08-2019, 08:27 PM
  #95  
PaulR155
Audioholic

 
PaulR155's Avatar
 
Join Date: Jan 2019
Location: Hampshire
Posts: 24
Likes: 0
Received 0 Likes on 0 Posts
Default

cracking build love it
Old 17-08-2019, 09:21 AM
  #96  
boost monster
I've found that life I needed.. It's HERE!!
Thread Starter
 
boost monster's Avatar
 
Join Date: Apr 2007
Location: fife
Posts: 1,150
Received 130 Likes on 118 Posts
Default

It’s been fault free for about 3 weeks now other than the exhaust falling off so he’ll make a full new system during the winter.
It passed another MOT with no advisories. And the seats have been upgraded.
Old 17-08-2019, 07:22 PM
  #97  
Glenn_
Glennvestite
iTrader: (1)
 
Glenn_'s Avatar
 
Join Date: Jul 2006
Location: Darlington county durham
Posts: 62,755
Received 1,042 Likes on 996 Posts
Default

Result matey. Hopefully it will be reliable now.
Old 18-08-2019, 12:57 PM
  #98  
Steve-k
Virgin
 
Steve-k's Avatar
 
Join Date: Mar 2013
Location: Dundee
Posts: 4
Likes: 0
Received 0 Likes on 0 Posts
Default

Cracking little motor, What Drive shafts did you use, Currently gathering up bits to do the same thing in mine.
Old 21-08-2019, 12:49 PM
  #99  
boost monster
I've found that life I needed.. It's HERE!!
Thread Starter
 
boost monster's Avatar
 
Join Date: Apr 2007
Location: fife
Posts: 1,150
Received 130 Likes on 118 Posts
Default

Originally Posted by Steve-k
Cracking little motor, What Drive shafts did you use, Currently gathering up bits to do the same thing in mine.
Standard 1.1 driveshafts.

Luck ran ran out on Sunday night he hit a bump and damaged the sump. New one ordered.
It is quite low!!!
Old 28-08-2019, 10:42 AM
  #100  
xr2john
Passionford Addict
 
xr2john's Avatar
 
Join Date: Dec 2008
Location: Dundee now but from aberdeen
Posts: 2,274
Received 89 Likes on 88 Posts
Default

Originally Posted by boost monster
Standard 1.1 driveshafts.

Luck ran ran out on Sunday night he hit a bump and damaged the sump. New one ordered.
It is quite low!!!
These things happen unfortunately when our cars trail the road lol. Just seen a pic of the car on instagram asking for someone to tag the owner so stuck up a link to this thread instead m8
Old 24-09-2019, 04:25 PM
  #101  
boost monster
I've found that life I needed.. It's HERE!!
Thread Starter
 
boost monster's Avatar
 
Join Date: Apr 2007
Location: fife
Posts: 1,150
Received 130 Likes on 118 Posts
Default

He done his first track day last weekend. No problems goes really well.
Old 15-10-2019, 01:30 PM
  #102  
boost monster
I've found that life I needed.. It's HERE!!
Thread Starter
 
boost monster's Avatar
 
Join Date: Apr 2007
Location: fife
Posts: 1,150
Received 130 Likes on 118 Posts
Default

So it’s in the garage for the winter and onwards with the process of continuous improvement. The front was stripped of wax oil last year but he ran out of time to finish it. A new exhaust will be made too after the current one fell off on a track day at Knockhill.



Old 17-10-2019, 01:10 PM
  #103  
grant_xr
Too many posts.. I need a life!!
 
grant_xr's Avatar
 
Join Date: Jan 2005
Posts: 673
Received 10 Likes on 8 Posts
Default

Lovely build this

Any more pics of how your son achieved the bends etc when doing the bonnet cut out?

I need to do something very similar with mine, I'm currently using a bonnet raiser kit.
Love the OEM finish you've achieved with yours!
Old 28-11-2019, 06:38 PM
  #104  
boost monster
I've found that life I needed.. It's HERE!!
Thread Starter
 
boost monster's Avatar
 
Join Date: Apr 2007
Location: fife
Posts: 1,150
Received 130 Likes on 118 Posts
Default

Any more pics of how your son achieved the bends etc when doing the bonnet cut out?
sorry no more pics but he clamped a dolly in the vice and panel beat it into shape.

A few go faster parts arrived today.
Old 11-01-2020, 10:24 AM
  #105  
boost monster
I've found that life I needed.. It's HERE!!
Thread Starter
 
boost monster's Avatar
 
Join Date: Apr 2007
Location: fife
Posts: 1,150
Received 130 Likes on 118 Posts
Default


Some more parts arrived in preparation for the head and cam upgrade.
Old 24-01-2020, 02:54 PM
  #106  
boost monster
I've found that life I needed.. It's HERE!!
Thread Starter
 
boost monster's Avatar
 
Join Date: Apr 2007
Location: fife
Posts: 1,150
Received 130 Likes on 118 Posts
Default

So the seemingly never ending task off removing waxoil is over and we can now see a noticeable difference.



Next task is to turn this box of bits into an exhaust


Old 21-02-2020, 06:49 AM
  #107  
boost monster
I've found that life I needed.. It's HERE!!
Thread Starter
 
boost monster's Avatar
 
Join Date: Apr 2007
Location: fife
Posts: 1,150
Received 130 Likes on 118 Posts
Default

So it would appear that exhaust fabrication is something else he can do.




The following users liked this post:
_Keith_ (22-02-2020)
Old 01-03-2020, 02:30 PM
  #108  
boost monster
I've found that life I needed.. It's HERE!!
Thread Starter
 
boost monster's Avatar
 
Join Date: Apr 2007
Location: fife
Posts: 1,150
Received 130 Likes on 118 Posts
Default

Exhaust is nearly complete just need heat wrapped.




The latest bit of fabrication is another engine mount that picks up on the bell housing bolts and goes to the steering rack mount. Loosely based on what group 2 Fiestas had.
The following users liked this post:
_Keith_ (01-03-2020)
Old 08-03-2020, 09:32 AM
  #109  
raymond dobbie
Regular Contributor
 
raymond dobbie's Avatar
 
Join Date: Dec 2006
Location: SCOTLAND
Posts: 264
Received 2 Likes on 2 Posts
Default

Coming along nicely, I hope the bolts for the sump worked 👍

The following users liked this post:
boost monster (11-03-2020)
Old 15-03-2020, 02:07 PM
  #110  
boost monster
I've found that life I needed.. It's HERE!!
Thread Starter
 
boost monster's Avatar
 
Join Date: Apr 2007
Location: fife
Posts: 1,150
Received 130 Likes on 118 Posts
Default

Got it on the ramp today. Looking clean and tidy underneath.






Old 20-03-2020, 06:02 AM
  #111  
boost monster
I've found that life I needed.. It's HERE!!
Thread Starter
 
boost monster's Avatar
 
Join Date: Apr 2007
Location: fife
Posts: 1,150
Received 130 Likes on 118 Posts
Default

Feature in this month’s magazine

Old 05-04-2020, 01:23 PM
  #112  
boost monster
I've found that life I needed.. It's HERE!!
Thread Starter
 
boost monster's Avatar
 
Join Date: Apr 2007
Location: fife
Posts: 1,150
Received 130 Likes on 118 Posts
Default

As XR2 pedals are not easy to get anymore the brake pedal pivot was re-drilled in the XR2 position.
Old 10-04-2020, 09:04 PM
  #113  
boost monster
I've found that life I needed.. It's HERE!!
Thread Starter
 
boost monster's Avatar
 
Join Date: Apr 2007
Location: fife
Posts: 1,150
Received 130 Likes on 118 Posts
Default

A bit of stop faster look modifications to the brake discs today.


I was given this rotary table a few weeks ago and it was put to good use on our pillar drill. Obviously can only take very small cuts You can just see the sharpie pen trial cuts.

First cut

Finished
Old 17-04-2020, 04:04 PM
  #114  
boost monster
I've found that life I needed.. It's HERE!!
Thread Starter
 
boost monster's Avatar
 
Join Date: Apr 2007
Location: fife
Posts: 1,150
Received 130 Likes on 118 Posts
Default

With lockdown boredom kicking in a few other jobs have been completed this week.

He was never happy with the way the seat was mounted (too high) so the runners were ditched to lower it 20mm ish

Trial fit



The buddy club ( Honda tuner?) gear knob his brother donated from his Integra which suits the interior well.

AND THIS ABSOLUTELY VITAL TASK😂😂. He compared it to my metal handbrake button on my S2 Moving the wiper motor from the engine bay to inside the car for a tidier bay

Nearly there just a little tweak on the linkage
Old 21-04-2020, 01:29 PM
  #115  
boost monster
I've found that life I needed.. It's HERE!!
Thread Starter
 
boost monster's Avatar
 
Join Date: Apr 2007
Location: fife
Posts: 1,150
Received 130 Likes on 118 Posts
Default

I didn’t find the wiper motor offensive but have to admit it looks so much neater.
A before and af


ter
Old 21-04-2020, 01:38 PM
  #116  
gcfcos
PassionFord Post Whore!!
 
gcfcos's Avatar
 
Join Date: Dec 2009
Location: South of England
Posts: 6,728
Likes: 0
Received 560 Likes on 522 Posts
Default

Awesome looking work there.
Old 22-04-2020, 08:56 AM
  #117  
slammedorion
PassionFord Post Whore!!
 
slammedorion's Avatar
 
Join Date: Nov 2004
Location: Cheshire
Posts: 4,774
Received 236 Likes on 210 Posts
Default

Looks great, love the progress... 👍🏼
Old 25-07-2020, 09:44 AM
  #118  
boost monster
I've found that life I needed.. It's HERE!!
Thread Starter
 
boost monster's Avatar
 
Join Date: Apr 2007
Location: fife
Posts: 1,150
Received 130 Likes on 118 Posts
Default

Track day last weekend. Five sessions with no issues. Discovered it has body roll😳😳 On the road it feels completely flat.


Old 26-07-2020, 07:15 PM
  #119  
boost monster
I've found that life I needed.. It's HERE!!
Thread Starter
 
boost monster's Avatar
 
Join Date: Apr 2007
Location: fife
Posts: 1,150
Received 130 Likes on 118 Posts
Default

Another job done today.
The bushes on the pedal to servo bar were shot with nearly 0.5mm of play.

We have a Myford lathe in the “workshed” that had become invaluable for bespoke parts.

The bush was give 0.05 clearance a bit less waggle than the worn one with 0.5

Finished

And fitted

The new splash guards for the brake upgrade on his daily.... bigger than the Fiesta wheels
Old 02-08-2020, 01:02 PM
  #120  
boost monster
I've found that life I needed.. It's HERE!!
Thread Starter
 
boost monster's Avatar
 
Join Date: Apr 2007
Location: fife
Posts: 1,150
Received 130 Likes on 118 Posts
Default

So a busy car weekend here. Son no1 fitted new seats to his Integra. Son no2 fitted Audi RS3 brakes to his daily and finally swapped the head on the Fiesta.
This was meant to be completed at the end of March but the head was stuck in the the machine shop. It had a 1mm skim, 3 angle valve seats was ported and fitted with piper 285 cams.
It goes really well now 😳😳

He’s a Honda nerd

Seats are excellent

These fill the wheels a little better

Swapping the big bits is easy enough

All ready to go

First time I’ve seen a cam being timed. Simple enough but time consuming.


Quick Reply: Mk2 Fiesta ST 170



All times are GMT. The time now is 12:44 PM.