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M4DRST "The Trolley" - Ford Fair 2013

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Old 19-06-2011, 12:14 PM
  #3721  
GINGExR2 T
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[QUOTE=Luca;5506196]Why are you posting photos of a 1980's Type BC box next to a Focus RS box I dont have either of them....

That a BC next to an ST170 box mate, i took them to show the difference in size.


Originally Posted by AustenW



Gutted for you on the breakage.
Old 21-06-2011, 02:03 PM
  #3722  
Luca
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Gearbox was stripped yesterday and thats the end of that!

New box ordered.
Old 21-06-2011, 02:10 PM
  #3723  
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Gutted mate, this is one hell of an expensive learning curve, but we all know the car will be back asap better and faster
Old 21-06-2011, 02:15 PM
  #3724  
excursion
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Originally Posted by Raj_FRST
Gutted mate, this is one hell of an expensive learning curve, but we all know the car will be back asap better and faster
It is, but it shouldn't have been: personally I wouldn't trust a firm who thought it was acceptable to leave out two major powertrain strengthening bolts. I think it demonstrates a lack of understanding.

Luke do you have any comeback on that?
Old 21-06-2011, 02:33 PM
  #3725  
carlo
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Shit mate not so good least you arent giving up
Old 21-06-2011, 03:05 PM
  #3726  
JonnyBravo
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Originally Posted by excursion
It is, but it shouldn't have been: personally I wouldn't trust a firm who thought it was acceptable to leave out two major powertrain strengthening bolts. I think it demonstrates a lack of understanding.

Luke do you have any comeback on that?
Bit unfair, from what I gather its the sump that was at fault as it doesn't have the 2 required fixings, Vauxhalls to name another manufacturer don't use that setup on early setups and I've not known of a failure like Luca has had.

Gutted for you though Luca, thats a fooking expensive item to have to replace.
Old 21-06-2011, 03:27 PM
  #3727  
excursion
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Originally Posted by JonnyBravo
Bit unfair, from what I gather its the sump that was at fault as it doesn't have the 2 required fixings, Vauxhalls to name another manufacturer don't use that setup on early setups and I've not known of a failure like Luca has had.

Gutted for you though Luca, thats a fooking expensive item to have to replace.
The Titan sump, as I have used in the past, is designed for an RWD installation. It didn't stop me having blanks machined to weld on in order to get these fixings back. Common sense, surely?

If I'm paying money for a service then I would expect a decent level of understanding - which there clearly wasn't here. It's all too common on the 'modifying' scene. I feel for Luke as surely he expects the same?

FYI Most manufacturers started to consider the sump an integral part of the engine assembly as CAE took over design in the 90's. There is a measurement called 'powertrain absolute bending', you can imagine what that means. It's very relevant on something as powerful as Luke's car.
Old 21-06-2011, 03:56 PM
  #3728  
JonnyBravo
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I totally agree with what your saying and it is a error on behalf of whoever decided to do it that way, that said I don't know the ins and outs of why it was done that way so I'm not going to start pointing the finger at anyone.

As for the last bit, yes makes perfect sense, would explain why Vauxhall changed their setup on the later engines/gearboxes.
Old 21-06-2011, 04:26 PM
  #3729  
Luca
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Who's to say I didnt knock a tooth of in 1st off the line...The chipped tooth then smashed the gears which then smashed the casing which led to the issue - and wasn't even related to the missing mounts for the lower section on the sump.... We will never know!

Either way it broke and needs replacing - all we can do going forward is to ramp up the strength of the casing and the lower casing would be advised upon looking into this further.


However im not here to point the finger at anyone and have no intentions to get all petty with companies over the breaking of a part which is down to my own usage!!! It worked fine before with 3 previous trips to Pod and track use.

I launched a car with a genuine 470 hp off the line like it should and gave it everything it had.... if it breaks thats my problem.
Old 21-06-2011, 04:28 PM
  #3730  
JonnyBravo
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Fair enough Luke.

Atleast if you need to source a new casing you can maybe spend some time polishing this one as the last one personally wasn't upto standard.
Old 21-06-2011, 04:32 PM
  #3731  
Luca
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Originally Posted by JonnyBravo
Fair enough Luke.

Atleast if you need to source a new casing you can maybe spend some time polishing this one as the last one personally wasn't upto standard.

LOL - that was painted gloss black in keeping with the theme

Box is already sorted from the lovely cudley Will Pedlay

Sourced a sump now so plan to fit this eventually but hopefully have the new box in time for FORDFAIR.

Not sure i'll run at Pod IN ANGER again until my time gets beat - im scared now!
Old 21-06-2011, 04:34 PM
  #3732  
JonnyBravo
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Gloss black eh, hmm I hadn't thought of that for my mates bit of a change from the typical alloy wheel silver paint lol

Be good to see it at Ford Fair, weather permitting I'll be popping along that
Old 21-06-2011, 04:35 PM
  #3733  
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Originally Posted by Luca
Who's to say I didnt knock a tooth of in 1st off the line...The chipped tooth then smashed the gears which then smashed the casing which led to the issue - and wasn't even related to the missing mounts for the lower section on the sump.... We will never know!

Either way it broke and needs replacing - all we can do going forward is to ramp up the strength of the casing and the lower casing would be advised upon looking into this further.


However im not here to point the finger at anyone and have no intentions to get all petty with companies over the breaking of a part which is down to my own usage!!! It worked fine before with 3 previous trips to Pod and track use.

I launched a car with a genuine 470 hp off the line like it should and gave it everything it had.... if it breaks thats my problem.
well said mate!!

thats some wheel hop you had in 2nd and 3rd gear mate . how are you going get rid of it ?
you building a new st170 box or somthing else
Old 21-06-2011, 04:44 PM
  #3734  
Luca
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Originally Posted by crazycage
well said mate!!

thats some wheel hop you had in 2nd and 3rd gear mate . how are you going get rid of it ?
you building a new st170 box or somthing else
That mate is a bloody good question!..I've no idea with regard the wheel tramp - I need to research what causes it and what reduces it?

Box wise I really only have two options -

1- Fit standard st170 box back in.
2- Buy a standard st170 box and send to Elite for gearkit again.

(I've opted (2) for the replacement as I loved it while it lasted)

I cant and dont see the point in fitting an MTX due to having so much money tied up with a twin plate clutch / shafts etc..
The ratios in the mashed box were spot on for the car/power I just need to be a tad cautious when at POD as I proved to myself the bombproof box isn't that !

Fit the "correct sump" it may do the same again... knowone knows for sure. Just try what we feel may help going forward.
Old 21-06-2011, 05:11 PM
  #3735  
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hi luca , sorry to hear about the box issues and well done for taking it on the chin , its all to easy to forget that your pushing the boundries of each component , even uprated to the limits , even ffd cossie boxes that cost Ł20,000 break . excursion you sound like you have a good engineering background and knowledge but in motorsport theres not many top firms that offer warranty. its fine if youve got time on your hands to look at every aspect of a detailed build , but the truth is most people who spend alot of cash simple want to drive them.
if nothing on your car break i will be amazed with 550 bhp running through the front wheels.

with the cash your spending , why dont you get mk motorsport to machine you a custom case out of t6/7 alloy with all the webbing holes being solid and not machined out , he very reasonable with his prices.

cheers paul

Last edited by zetaboostboy522bhp; 21-06-2011 at 05:13 PM.
Old 21-06-2011, 05:54 PM
  #3736  
JonnyBravo
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Are the front wishbones still rubber bushed ?

If so that will cause a lot of tramp, apart from that pressures maybe.

Getting a gearbox casing made in billet is madness, you need to eliminate the problem, I would imagine even a billet case could snap still as thats a fook load of shock going through everything.
Old 21-06-2011, 05:56 PM
  #3737  
Luca
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Originally Posted by zetaboostboy522bhp
hi luca , sorry to hear about the box issues and well done for taking it on the chin , its all to easy to forget that your pushing the boundries of each component , even uprated to the limits , even ffd cossie boxes that cost Ł20,000 break . excursion you sound like you have a good engineering background and knowledge but in motorsport theres not many top firms that offer warranty. its fine if youve got time on your hands to look at every aspect of a detailed build , but the truth is most people who spend alot of cash simple want to drive them.
if nothing on your car break i will be amazed with 550 bhp running through the front wheels.

with the cash your spending , why dont you get mk motorsport to machine you a custom case out of t6/7 alloy with all the webbing holes being solid and not machined out , he very reasonable with his prices.

cheers paul
Thats not bad idea.... when you speak to him see what he says roughly on a price
Old 21-06-2011, 06:01 PM
  #3738  
Luca
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Originally Posted by JonnyBravo
Are the front wishbones still rubber bushed ?

If so that will cause a lot of tramp, apart from that pressures maybe.

Getting a gearbox casing made in billet is madness, you need to eliminate the problem, I would imagine even a billet case could snap still as thats a fook load of shock going through everything.
The front is fully rose jointed and engine/gearbox mounts are uprated.

I'm thinking possibly tyres YES!
I need to start making notes on each run as at first we ran with around 15psi then dropped later in day as they were reading higher due to being hot. This in essence would give tramp like you say.

The gearbox casing would be a huge expense agreed - interested more on price to see what it would cost rather than actually going ahead.

Sump and sorting tramp are the only realistic options for prevention of the issue.
Old 21-06-2011, 06:05 PM
  #3739  
JonnyBravo
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When we ran my mates drag car we would monitor tyre pressures, tyre temperature and air temperature and keep a log of all of it.

Going from that and the time slip and ofcourse how it felt you could make improvements and keep the car consistant.

Its amazing on some tyres how little a burnout you need to get optimum pressure to get a cracking 60ft
Old 21-06-2011, 06:08 PM
  #3740  
Luca
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Originally Posted by JonnyBravo
When we ran my mates drag car we would monitor tyre pressures, tyre temperature and air temperature and keep a log of all of it.

Going from that and the time slip and ofcourse how it felt you could make improvements and keep the car consistant.

Its amazing on some tyres how little a burnout you need to get optimum pressure to get a cracking 60ft
I best start looking into this further then next time I take a trip there.

Might start to work and save me some damage

(il text you then )
Old 21-06-2011, 06:11 PM
  #3741  
JonnyBravo
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A test and tune day would be a good move mate, get loads of runs in and a proper prepped track.

I'd quite happily take some readings for you and write them down, you can valet my astra for me
Old 21-06-2011, 06:15 PM
  #3742  
Luca
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Originally Posted by JonnyBravo
A test and tune day would be a good move mate, get loads of runs in and a proper prepped track.

I'd quite happily take some readings for you and write them down, you can valet my astra for me
Deal !
Old 21-06-2011, 09:50 PM
  #3743  
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Love the' never say die ' attitude my special deck shoe wearing dude
Old 22-06-2011, 06:38 AM
  #3744  
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Gutted to hear about the box mate :-(

I had some issues with tramp on my fiesta at the end of last year turned out my suspension the tramp was so harsh I cracked my windscreen and ripped a fist size hole in my craddle!

I set my suspension softer on the front and raised my back end slightly and I solved it!

not saying this is your problem but maybe worth a quick looking over

a friend of mine also had the same issue with his escort cosworth which also turned out to be suspension related !
Old 22-06-2011, 09:05 PM
  #3745  
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Few pics of the casing inside -

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Old 22-06-2011, 09:07 PM
  #3746  
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Originally Posted by Lo@der
Love the' never say die ' attitude my special deck shoe wearing dude

Never give in!

Originally Posted by QplateRST!
Gutted to hear about the box mate :-(

I had some issues with tramp on my fiesta at the end of last year turned out my suspension the tramp was so harsh I cracked my windscreen and ripped a fist size hole in my craddle!

I set my suspension softer on the front and raised my back end slightly and I solved it!

not saying this is your problem but maybe worth a quick looking over

a friend of mine also had the same issue with his escort cosworth which also turned out to be suspension related !
Agree with you there mate, something wasnt right so can only try and learn what it is... Only suspension or tyre pressures tht can cause it.
Old 22-06-2011, 09:07 PM
  #3747  
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Foook me that done some damage!!!!!!!!!!!!!
Old 22-06-2011, 09:14 PM
  #3748  
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Christ that gearbox casing really has shat its self!!!
Old 23-06-2011, 07:35 AM
  #3749  
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Holly shit, your gearbox-pictures speak 1000-words...
Old 23-06-2011, 11:38 AM
  #3750  
TimC
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How much oil went over your nice new clutch Luke?
Old 23-06-2011, 11:55 AM
  #3751  
Luca
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Originally Posted by AquariousRS
How much oil went over your nice new clutch Luke?
Should be ok on clutch just need a new slave cylinder - dam things only avaialable from USA
Old 23-06-2011, 12:01 PM
  #3752  
carlo
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I take it the gear kit is unrepairable mate have you split the box ?
Old 23-06-2011, 12:06 PM
  #3753  
Luca
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Originally Posted by carlo
I take it the gear kit is unrepairable mate have you split the box ?

Yes mate proper mangaled the internals.

New box is at Elite and the kit is being made - Mid July im told.
Old 23-06-2011, 12:24 PM
  #3754  
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squential this time ?
Old 23-06-2011, 01:19 PM
  #3755  
carlo
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Shit mate , im sure you will get there
Old 26-07-2011, 09:53 AM
  #3756  
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Originally Posted by Luca
Few pics of the casing inside -



WOW that is bad

What you going to do to stop this happening again?
Old 26-07-2011, 09:56 AM
  #3757  
Luca
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Ordered new box and awaiting this, then sump will be tied into gearbox.

Then run with drag springs NOT my track ones.

Give that a go then with a spare box just incase
Old 26-07-2011, 09:58 AM
  #3758  
AustenW
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If your getting a new gear set done would you be best to go the Focus RS box route which has been proven at high bhp levels??
Old 26-07-2011, 10:05 AM
  #3759  
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Originally Posted by Luca
Ordered new box and awaiting this, then sump will be tied into gearbox.

Then run with drag springs NOT my track ones.

Give that a go then with a spare box just incase

What's the difference between drag springs and track ones bud? Softer/stiffer?

Ben.
Old 26-07-2011, 10:14 AM
  #3760  
Luca
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Originally Posted by AustenW
If your getting a new gear set done would you be best to go the Focus RS box route which has been proven at high bhp levels??
Not really... I know of a few that have broken gears and have issues changing gear and mines taken alot of abuse... severe wheel tramp and lack of mounting caused the break.
It will be fine once re-fitted again.

It has taken the abuse of circa 50 drag runs without issue. Knowing the reason behind the break we can ensure this is ticked off the list and sorted.

Also I have custom made shafts which can withstand high HP, along with a clutch set up and flywheel so it would cost circa 6k to change myset up to a compairable Focus RS 5 speed box which then would not be favourable for a top speed run.


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