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Saff Cossie - track car build cancelled! All parts for sale!

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Old 11-02-2005, 09:48 PM
  #121  
RichardPON
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Next job was to fit the Defi oil temp sender into the new sump, so a little PTFE tape:



and nicely threaded into the pre-welded 1/8 NPT hole:



Also took the opportunity to replace the power sterring feed banjo bolt with new copper washers (fookin £10 from Ford )



and remount the power steering cooler:

Old 11-02-2005, 10:12 PM
  #122  
RichardPON
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More stuff done today:

Decided to make up all new front brake lines for the car. Had never done this before, but figured I'd give it a go.

Several hundred pounds, loads of fittings, and -3 brake line, and a little common sense - was a little easier tha I thought:

First step - cut hose to required length:



Slide threaded back piece over non-flared end:



Two other pieces are threaded connector end, and the olive:



Flare out the braided line away from the PTFE inner and push the olive all the way home:



Next, grease the threads of the connector end, and screw the two threaded parts together, first pushing the whole assembly home, to end up with:

Old v new:



Complete front end:

Old 11-02-2005, 10:17 PM
  #123  
RichardPON
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Fuel lines needed to be done next. Having not done this before, I was alittle concerned, but it was just common sense:

-6 fuel line and various fittings:



Cut the fuel line to the desired size, and then separate the two halves of the connector:



The red part then screws on to the braided line by cutting a thread with the sharp edge inside the connector. Once it is fully home, it should look like:



Blue part clamped in protected vice, and threads greased:



Screw together the two parts, and one fuel line complete:



More pics to come tomorrow...........
Old 12-02-2005, 06:43 AM
  #124  
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Brom i got one for ya
Old 12-02-2005, 10:48 PM
  #125  
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More updates:

Got all the front brake lines in, and connected to the master cylinders:





Then put the Defi fuel pressure sender in to the special 1/8NPT -6 fuel line adaptor:







I then decided to fit the new oil cooler I'd bought, having sold the old one a little while ago:

19 row Mocal cooler with -10 fittings:





There were four pre-drilled holes for the Ford motorsport cooler, but to mount it there would have involved major surgery to the bumper, so used those holes to mount brackets, and push the cooler right back to the rad:





Plenty of airflow through the bumper:



Then the remote filter head was assembled:





... and mounted to the wing:

Old 12-02-2005, 10:51 PM
  #126  
RichardPON
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Finally got all the Defis together, and mounted them in the mounting plates:



The very simple wiring behind the scenes:



....... to end up with:







Old 13-02-2005, 12:05 AM
  #127  
markk
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cant say that i like these defi things m8

all the rest is pukka
Old 13-02-2005, 07:54 AM
  #128  
Stu @ M Developments
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Loving this thread Rich, and well pleased to see it all coming together
Old 14-02-2005, 08:50 AM
  #129  
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Superb Rich

Old 14-02-2005, 12:30 PM
  #130  
AndyNo1
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Nice one Rich. Good old read there
Old 14-02-2005, 01:51 PM
  #131  
Twins
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Looks awesome ,lot of work gone into that
Old 14-02-2005, 05:39 PM
  #132  
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look great rich cant wait to see it on the track mate
Old 21-02-2005, 10:49 AM
  #133  
RichardPON
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Some more updates..........

Got all the -10 pipework and fittings for the oil cooler:





Assembled all the pipework to the right lengths:



...... then fitted all the pipework:







Old 21-02-2005, 03:18 PM
  #134  
WutangRS
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expensive goodies
Old 21-02-2005, 05:24 PM
  #135  
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Looking good
Fuel/brake lines look spot on
Where did you buy all that from m8?????
Old 21-02-2005, 06:24 PM
  #136  
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The fuel and brake line stuff I get from a source, and within the week, I will have the ability to supply it to people at some very good prices..........
Old 22-02-2005, 08:47 AM
  #137  
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rich when you do can you give me a shout cheers
Old 22-02-2005, 11:10 AM
  #138  
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keep erm comming rich, can't wait to see it killing all those 911s and m3s round here
Old 23-02-2005, 08:54 AM
  #139  
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Give me a shout aswell Richard
Car looks great mate carnt wait to see it finished
Old 07-03-2005, 06:37 PM
  #140  
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what a fookin super read, just read all 3 pages,

top work rich
Old 08-03-2005, 07:43 AM
  #141  
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Quality!! Fancy having a go at ours next hun!!
Old 08-03-2005, 08:16 AM
  #142  
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Quality Rich
Old 12-05-2005, 11:42 AM
  #143  
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Rich,

After we caught up on MSN I decided to have a look see your restoration thread, about 30 mins later I have seen SOME amount of decent work

rock on and cant wait to see this motor giving it the BAPS down the track at national day

ace work, a real credit to your enthusiasm for motors!!!

RW
Old 26-06-2005, 10:50 PM
  #144  
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seeing as youve done fook all to your car recently ( as your now on page 4 on the thread) ill put you back at the top for a refresh !!

and by the way , where youve got them six guages, how did you manage to keep the mounting plates in without them falling out ?

cheers m8
Old 28-06-2005, 08:39 AM
  #145  
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You done anymore bits lately Rich...............

Seeing as your abit handly wiith the aeroquip, i might start investing in some.........Any tips!
Old 28-06-2005, 02:43 PM
  #146  
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Hi quality rich
Old 01-07-2005, 04:16 PM
  #147  
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Franco - what do you need to know?

Mark - in the pics, I've just rested em in, although they are fairly tight. What you can't see is that I've made up a little plate that screws into the dash, and has two riv nut type jobbies to allow the fitment of a couple of bolts to hold it all in.

Update should be coming this week or next, as I've got soooo much more aeroquip to fit, all the new fuel system to mount, beam to go in, breather to fit, fluids to put in, and we're away!
Old 04-07-2005, 08:05 AM
  #148  
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Originally Posted by RichardPON
Franco - what do you need to know?
I'll PM you Rich!
Old 04-07-2005, 11:29 AM
  #149  
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Get an update on here Rich, it's been ages since we've seen any pics
Old 15-07-2005, 10:56 PM
  #150  
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Update at last!!!!!!

Been doing some more work on the old girl in an attempt to get the car rerady for National Day so.....................

The fuel setup in the boot:

I got Lee @ Fusion Fabrication to knock me up a plate to fill the spare wheel well, and one of his pump and filter holders:







I then added some small strips of rubber to give the pump and filter a little more cushioning:







Test fitted everything:



Drilled the mounting holes:



Mounted the holder to the floor plate



I then made up the pump to filter pipework (mmmm aeroquip!)



Then fitted it all together to come up with:





I also bought a new Aermotove fuel pressure regulator:





.......... all fitted this afternoon - pics tomorrow...........

More to come over the weekend........
Old 16-07-2005, 08:33 AM
  #151  
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Very impressive matey - nothing better than doing it properly!!!

Hmmmm.....aeroquip!!! LOL!
Old 16-07-2005, 10:18 AM
  #152  
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looks the bollocks mate



if im @ central day, can i get out on track with ya
Old 17-07-2005, 08:34 PM
  #153  
seveneigths
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Impressed Rich
When do you recken it will be finished mate
Old 18-07-2005, 09:33 AM
  #154  
RichardPON
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Any day mate - just waiting on a few more bits to arrive, and, and it should be fluids in, and start her up!
Old 18-07-2005, 10:45 AM
  #155  
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Looking good Rich, nice bit of fabrication done by Lee there

Keep it up mate
Old 18-07-2005, 12:55 PM
  #156  
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This post gets better and better
Old 18-07-2005, 01:35 PM
  #157  
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Stunning!! There are cars that are done to work, cars that are done well, and cars that are done properly. This is definietly the latter. Superb build, bring on the finishing touches!!
Old 24-07-2005, 09:00 PM
  #159  
RichardPON
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I've had to redo some of the fuel pipework, as I've gone for this Aeromotive regulator, and a rather bling new fuel rail which is on the way soon.

Anyway, Aeromotive reg installed on the inside of the suspension turret:



New short fuel pipe made up:



Loads more coming this week, as I aim to have it driving out the drive by the weekend!
Old 25-07-2005, 01:39 PM
  #160  
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Looks very smart rich


I LOVE AEROQUIP


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